Chromalox CHPES-100A Installation, Operation And Renewal Parts Identification Download Page 19

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Part Description

Part Number

1/4” Ball Valve (Pressure Gauge) . . . . . . . . . . . . . . . . . . . . . . . .

344-121194-007

Blowdown Valve 1” CHPES-24A

through 180A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

344-121194-042

Pressure Gauge 3-1/2” 0-600 psi CHPES-100A

through 180A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

130-118661-012

Fusible Contactors

30 amp with 35-60 amp 600V block . . . . . . . . . . . . . . . . . . . . .

072-122686-003

40 amp with 35-60 amp 600V block . . . . . . . . . . . . . . . . . . . . .

072-122686-006

50 amp with 35-60 amp 600V block . . . . . . . . . . . . . . . . . . . . .

072-122686-009

Non Fusible Contactors

60 amp without fuse block . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

072-047913-016

50 amp without fuse block . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

072-047913-019

40 amp without fuse block . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

072-047913-012

30 amp without fuse block . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

072-047913-020

35 amp 600V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128-123459-012

40 amp 600V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128-123459-013

45 amp 600V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128-123459-014

50 amp 600V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128-123459-015

60 amp 600V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128-123459-016

Fuse Block 35-60 amp 60 amp 600V . . . . . . . . . . . . . . . . . . . .

129-047445-002

Power Terminal Blocks

3 Pole 115 amp 1 line circuit 1 load circuits . . . . . . . . . . . . . . .

303-071809-032

3 Pole 175 amp 1 line circuit 4 load circuits . . . . . . . . . . . . . . .

303-071809-012

3 Pole 335 amp 1 line circuit 4 load circuits . . . . . . . . . . . . . . .

303-071809-014

3 Pole 335 amp 1 line circuit 8 load circuits . . . . . . . . . . . . . . .

303-071809-016

SINGLE PHASE

12kW 208V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-004

12kW 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-009

17kW 208V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-006

17kW 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-011

THREE PHASE

12kW 208V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-003

12kW 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-001

12kW 346V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-012

12kW 380V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-017

12kW 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-008

17kW 208V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-005

17kW 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-002

17kW 346V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-013

17kW 380V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-018

17kW 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-010

22.5kW 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-021

22.5kW 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-022

22.5kW 550V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155-554735-019

Check Valve 1/2” CHPES-6A through 18A . . . . . . . . . . . . . . . . .

344-114590-013

Check Valve 3/4” CHPES-24A through 180A . . . . . . . . . . . . . . .

344-114590-014

Gauge Glass Assemble Valves

(O-ring gaskets included) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

344-120970-004

Protector Rods (2 Required) CHPES-6A

through 18A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

242-121047-008

Protector Rods (2 required) CHPES-24A

through 180A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

242-121047-001

O-ring gaskets (2 required) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

132-073284-003

Sight Glass Tubing, 7” CHPES-6A

through 18A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

374-121046-006

Sight Glass Tubing, 9” CHPES-24A through 72A . . . . . . . . . . .

374-121046-038

Sight Glass Tubing, 11” CHPES-100A through 180A . . . . . . . .

374-121046-015

250 psig 1/2” CHPES-6A through 180A . . . . . . . . . . . . . . . . . . .

344-300032-006

RENEWAL PARTS IDENTIFICATION

VALVES & GAUGES

HEATING ELEMENTS — SPECIFY VOLTAGE

Part Description

Part Number

Operating Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .

429-300038-009

Hi-Limit Control (Manual Reset) 15 psi . . . . . . . . . . . . . . . . . . .

429-300038-008

Proportional Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . .

429-300039-004

5-Step Motor-Driven Sequencer . . . . . . . . . . . . . . . . . . . . . . . .

323-121505-001

10-Step Motor-Driven Sequencer . . . . . . . . . . . . . . . . . . . . . . .

323-121505-002

6-Step Solid State Sequencer . . . . . . . . . . . . . . . . . . . . . . . . . .

323-300107-015

10-Step Solid State Sequencer . . . . . . . . . . . . . . . . . . . . . . . . .

323-300107-015

Siphon Tube for Pressure Controls . . . . . . . . . . . . . . . . . . . . . .

215-300026-002

MM-94 Control Complete (Auto Reset) . . . . . . . . . . . . . . . . . . .

292-300065-007

MM-94M Control Complete (Manual Reset) . . . . . . . . . . . . . . .

292-300065-008

1KVA 208V Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

315-300088-020

1KVA 240/480V Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

315-300088-021

1-1/2 KVA 208V Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

315-300088-025

1-1/2 KVA 240/480V Primary . . . . . . . . . . . . . . . . . . . . . . . . . . .

315-300088-026

Motor and Pump used in ES-38020 HP . . . . . . . . . . . . . . . . . . .

226-300177-009

Pump only used in ES-38020 HP . . . . . . . . . . . . . . . . . . . . . . . .

226-300173-011

Motor and Pump used in ES-38020 HP . . . . . . . . . . . . . . . . . . .

193-121843-020

Strainer used in ES-38020 HP . . . . . . . . . . . . . . . . . . . . . . . . . .

351-118664-001

V-Band Mount used in ES-38020 HP . . . . . . . . . . . . . . . . . . . . .

355-300174-001

Solenoid Valve used in ES-38020 HP . . . . . . . . . . . . . . . . . . . .

344-121780-002

Hose Assembly 18” Long used in EES-38020 HP . . . . . . . . . . . . .

349-300181-002

Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128-121133-053

Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

359-122688-031

Condensate Return System . . . . . . . . . . . . . . . . . . . . . . . . . . . .

296-300222-026

Pump/Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contact Factory

Probe Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

346-300035-001

Aux Low Water Cut-off Board with Relay . . . . . . . . . . . . . . . . . .

323-300033-016

Aux Low Water Cut-off Board Without Relay . . . . . . . . . . . . . . .

323-300033-017

Relay for Aux Low Cut-off Board . . . . . . . . . . . . . . . . . . . . . . . .

072-300047-003

Probe 7-15/16” CHPES 6A through 18A . . . . . . . . . . . . . . . . . .

242-300036-019

Probe 9-1/2” CHPES 24A through 72A . . . . . . . . . . . . . . . . . . .

242-300036-002

Probe 10-15/16” CHPES-100A through CHPES-180A . . . . . . . .

242-300036-017

ON-OFF Switch with Pilot Light . . . . . . . . . . . . . . . . . . . . . . . . .

292-053223-002

Control Circuit Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128-072576-027

Control Circuit Terminal Block 4 Pole 250V 20AMP . . . . . . . . .

303-075443-003

Control Circuit Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

129-300029-001

Blank Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

121-300199-001

Element Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

132-146012-001

Stainless Steel Bolts (6 required) for Element . . . . . . . . . . . . . .

345-072565-428

Vacuum Breaker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .

344-300149-003

Motorized Valve 1/2” CHPES-6A through CHPES-18A . . . . . . . .

344-300089-009

Motorized Valve 1” CHPES-24A through CHPES-180A . . . . . . .

344-300089-010

Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

292-300101-002

Relay SPST No. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

072-300072-002

Relay Interval Delay .6-60 Sec. 3 . . . . . . . . . . . . . . . . . . . . . . . .

072-300148-001

Switch Momentary Contact DPDT 4 . . . . . . . . . . . . . . . . . . . . . .

292-300146-001

Switch Rocker SPDT 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

272-300147-001

Pilot Light Red 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

213-300145-001

Terminal Block 4 Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

303-075444-003

Terminal Block 5 Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

303-075444-004

Fuse Block 30A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

129-024494-001

Fuse 15A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128-121133-072

CONTACTORS

POWER FUSES AND TERMINAL BLOCKS

GAUGE GLASS ASSEMBLIES, CHECK VALVES & SIGHT GLASSES

SAFETY VALVE

PRESSURE CONTROLS & SEQUENCES

COLD WATER INJECTION PUMPS (0-100 PSIG)

CONDENSATE RETURN SYSTEMS

CONTROL VOLTAGE TRANSFORMERS (120V SECONDARY)

LOW WATER CUTOFF & PUMP CONTROLS

AUX LOW WATER CUT-OFF (OPTIONAL EQUIPMENT)

MISCELLANEOUS PARTS

AUTO BLOWDOWN PARTS

Summary of Contents for CHPES-100A

Page 1: ...50 6 17 CHPES 135A 13 9 136 30 5 410 8 50 4 50 8 17 1 30 CHPES 160A 16 1 157 5 30 5 475 7 60 3 60 7 22 5 CHPES 180A 18 4 180 30 5 543 8 60 4 60 8 22 5 Chromalox DIVISION 4 SECTION CHPES SALES REFEREN...

Page 2: ...lt Hole Typical Steam Outlet Sight Glass Element Element Access Door Operating Pressure Controls Control Circuit Fuse Control Circuit On Off Switch with Pilot Light 5 8 7 16 Bolt Hole Typical 1 1 4 Dr...

Page 3: ...A minimum distance of 18 between boil er and any combustible material must be maintained 3 Complete all piping to boiler Connect water line to tagged fitting on the motor and pump assembly if used or...

Page 4: ...rical connections are sufficiently tightened 6 WARNING Substitution of components or modifica tion of wiring system voids the warranty and may lead to dangerous operating conditions 7 SPECIAL INSTRUCT...

Page 5: ...tor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 3 2PS BR Heater Contactor Feed Water Boiler On 3 GND B FU9 B 1PB Off 1 GND 1 HTR...

Page 6: ...tomer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 5 2PS BR Heater Contactors Feed Water Boiler On 3 GND...

Page 7: ...Customer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 7 2PS BR Heater Contactors Feed Water Boiler On 3...

Page 8: ...ion CR FU19 FU20 FU21 7L1 7L3 7L2 1 Mtr Customer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR C1 Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 9 FU 1...

Page 9: ...5 FU26 FU27 9L1 9L3 9L2 1 Mtr Customer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 11 FU 1 2 3 FU 4 5 6...

Page 10: ...r Contactor CR FU22 FU23 FU24 8L1 8L3 8L2 1 Mtr Customer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 13...

Page 11: ...switch If low water cutout is automatic reset pump or solenoid will return water level to normal If low water cutout is manual reset then manual reset button on McDonnell Miller low water cutoff cont...

Page 12: ...de of boiler Customer Supplied 2 Turn on boiler and allow pressure to build up to operating pressure 3 Only open globe valve at quarter turns at first introducing smaller amounts of steam into process...

Page 13: ...CLOSED and the BOILER ON should light up again Now turn the wheel on the large timer until the OFF tab passes the TIME NOW arrow The BOILER ON light should go out and the valve should begin to open O...

Page 14: ...s its open position until circuit balance is achieved The slightest change in the pressure of the controlled medium will cause a change in the number of elements energized to compensate for it thus ke...

Page 15: ...OF SEQUENCER 1 With boiler off remove wiring from pressure control on sequencer low voltage terminal board 2 Turn on boiler to supply the voltage to the sequencer Short ter minal R and B for countercl...

Page 16: ...n accordance with local and national electrical codes Refer to boil er instruction for manual wiring diagram 5 If pump is located less than 30 feet from boiler a second check valve is required WATER F...

Page 17: ...ensure the boiler has ade quate water 3 A monthly inspection should be made of internal wiring All elec trical connections should be checked for tightness A check for water or steam leaks should also...

Page 18: ...y Slic Tite Gasket Compound or equal to both surfaces of new gasket with supplied replacement element Proceed to install element flange assembly with gasket between boiler flange and element flange In...

Page 19: ...039 004 5 Step Motor Driven Sequencer 323 121505 001 10 Step Motor Driven Sequencer 323 121505 002 6 Step Solid State Sequencer 323 300107 015 10 Step Solid State Sequencer 323 300107 015 Siphon Tube...

Page 20: ...BLVD OGDEN UT 84404 Phone 1 800 368 2493 www chromalox com Limited Warranty Please refer to the Chromalox limited warranty applicable to this product at http www chromalox com customer service policie...

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