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Diagram 4

TYPICAL WIRING DIAGRAMS

2PS

BR

Heater

Contactor

Feed Water

Boiler On

3

GND

B
FU15

B 1PB

Off

2

GND

1

GND

1 HTR

C1

FU1

FU2

FU3

FU14

FU13

H1

H2

X1 X3

L3

1L1

1L3

1L2

L2

L1

X2

X4

Optional Transformer

1

1

C1

2

2

C2

R

1LT

Y

On

IFS

O

1PS

O

O

W

Feed Water

Electrical

Connection

2

1

2TB

2 GND

1 GND

2 GND

1

HTR

FU15

1PB

Cabinet Exterior Left Side

Cabinet Exterior Right Side

Panel Layout

2

HTR

3

Htr

1TB

3

 GND

H4

H3

2 HTR

C2

FU4

FU5

FU6

2L1

2L3

2L2

FU

1  2  3

FU

4  5  6

FU

7  8  9

C1

C3

C2

FU7

FU8

FU9

C3

3L1

1L3

3L2

3 HTR

C3

Heater

Contactor

CR

FU10

FU11

FU12

4L1

4L3

4L2

1

Mtr

Customer

Connect

Feed Water

Motor

10L

30L

20L

IT1

IT3

IT2

CR

Wire Color Code

B

= Black

BR = Brown
R

= Red

O

= Orange

Y

= Yellow

G

= Green

BL = Blue
W = White

Diagram 5

2PS

BR

Heater

Contactors

Feed Water

Boiler On

3

GND

B

FU12

B 1PB

Off

2

GND

1

GND

1 HTR

C1

FU1

FU2

FU3

FU11

FU10

H1

H2

X1

X3

L3

1L1

1L3

1L2

L2

L1

X2

X4

Optional Transformer

1

1

C1

2

2

C2

R

1LT

Y

On

IFS

O

1PS

O

O

W

Feed Water

Electrical

Connection

2

1

2TB

2 GND

1

HTR

FU12

1PB

Cabinet Exterior Left Side

Cabinet Exterior Right Side

Panel Layout

2

HTR

C2
FU

4 5 6 

1TB

1 GND

3

 GND

H4

H3

2 HTR

C2

FU4

FU5

FU6

2L1

2L3

2L2

C1
FU

1 2 3 

3

HTR

3 HTR

3L1

3L3

3L2

CR

FU7

FU8

FU9

4L1

4L3

4L2

1

Mtr

Customer

Connect

Feed Water

Motor

10L

30L

20L

IT1

IT3

IT2

CR

Wire Color Code

B

= Black

BR = Brown
R

= Red

O

= Orange

Y

= Yellow

G

= Green

BL = Blue
W = White

6

Summary of Contents for CHPES-100A

Page 1: ...50 6 17 CHPES 135A 13 9 136 30 5 410 8 50 4 50 8 17 1 30 CHPES 160A 16 1 157 5 30 5 475 7 60 3 60 7 22 5 CHPES 180A 18 4 180 30 5 543 8 60 4 60 8 22 5 Chromalox DIVISION 4 SECTION CHPES SALES REFEREN...

Page 2: ...lt Hole Typical Steam Outlet Sight Glass Element Element Access Door Operating Pressure Controls Control Circuit Fuse Control Circuit On Off Switch with Pilot Light 5 8 7 16 Bolt Hole Typical 1 1 4 Dr...

Page 3: ...A minimum distance of 18 between boil er and any combustible material must be maintained 3 Complete all piping to boiler Connect water line to tagged fitting on the motor and pump assembly if used or...

Page 4: ...rical connections are sufficiently tightened 6 WARNING Substitution of components or modifica tion of wiring system voids the warranty and may lead to dangerous operating conditions 7 SPECIAL INSTRUCT...

Page 5: ...tor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 3 2PS BR Heater Contactor Feed Water Boiler On 3 GND B FU9 B 1PB Off 1 GND 1 HTR...

Page 6: ...tomer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 5 2PS BR Heater Contactors Feed Water Boiler On 3 GND...

Page 7: ...Customer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 7 2PS BR Heater Contactors Feed Water Boiler On 3...

Page 8: ...ion CR FU19 FU20 FU21 7L1 7L3 7L2 1 Mtr Customer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR C1 Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 9 FU 1...

Page 9: ...5 FU26 FU27 9L1 9L3 9L2 1 Mtr Customer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 11 FU 1 2 3 FU 4 5 6...

Page 10: ...r Contactor CR FU22 FU23 FU24 8L1 8L3 8L2 1 Mtr Customer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 13...

Page 11: ...switch If low water cutout is automatic reset pump or solenoid will return water level to normal If low water cutout is manual reset then manual reset button on McDonnell Miller low water cutoff cont...

Page 12: ...de of boiler Customer Supplied 2 Turn on boiler and allow pressure to build up to operating pressure 3 Only open globe valve at quarter turns at first introducing smaller amounts of steam into process...

Page 13: ...CLOSED and the BOILER ON should light up again Now turn the wheel on the large timer until the OFF tab passes the TIME NOW arrow The BOILER ON light should go out and the valve should begin to open O...

Page 14: ...s its open position until circuit balance is achieved The slightest change in the pressure of the controlled medium will cause a change in the number of elements energized to compensate for it thus ke...

Page 15: ...OF SEQUENCER 1 With boiler off remove wiring from pressure control on sequencer low voltage terminal board 2 Turn on boiler to supply the voltage to the sequencer Short ter minal R and B for countercl...

Page 16: ...n accordance with local and national electrical codes Refer to boil er instruction for manual wiring diagram 5 If pump is located less than 30 feet from boiler a second check valve is required WATER F...

Page 17: ...ensure the boiler has ade quate water 3 A monthly inspection should be made of internal wiring All elec trical connections should be checked for tightness A check for water or steam leaks should also...

Page 18: ...y Slic Tite Gasket Compound or equal to both surfaces of new gasket with supplied replacement element Proceed to install element flange assembly with gasket between boiler flange and element flange In...

Page 19: ...039 004 5 Step Motor Driven Sequencer 323 121505 001 10 Step Motor Driven Sequencer 323 121505 002 6 Step Solid State Sequencer 323 300107 015 10 Step Solid State Sequencer 323 300107 015 Siphon Tube...

Page 20: ...BLVD OGDEN UT 84404 Phone 1 800 368 2493 www chromalox com Limited Warranty Please refer to the Chromalox limited warranty applicable to this product at http www chromalox com customer service policie...

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