Chris-Craft Corsair 25 Owner'S Manual Download

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TO HELM DISTRIBUTION

CONTROLS

15A

AMP

20A

STEREO

CO MONITOR

SPARE

20A

10A

CONNECTOR "BS"
TO PRIMARY HARNESS
P/N: WIRE-2805

210

200

374

310

170AG

550

372

425

376

170G

TO HELM DISTRIBUTION

TWIN BATTERY SWITCH PANEL

P/N: PNL-2808

650

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TO FUEL FILL

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REFRIGERATOR

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425

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P/N: WIRE-2805

425G-1

425-1

CABIN LT

550

550G

475-2

475G-2

390

391

CONNECTOR "SSC"
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P/N: WIRE-2805

COCKPIT

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STBD SEATING HARNESS

P/N: WIRE-28SEAT

131

133

134

135

136-2

460G-2E

136-2B

460-2E

STBD
VOLT

WATER TEMPERATURE

OIL PRESSURE

460G-2F

136-2C

460-2F

131

134

460G-2D

136-2A

460-2D

133

STBD

TACHOMETER

460G-2E

136-2B

460-2E

460G-2H

136-2C

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460-2H

135

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WIRE-2805

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P/N: WIRE-2528CBN

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P/N: WIRE-2805

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DECK HARNESS

P/N: WIRE-28DP

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111

113

114

115

116-2

520

460-2

460G-2

136-2D

460G-2B

116-2A

DEPTH

SOUNDER

460-2B

520

PORT
FUEL
VOLT

WATER TEMPERATURE

OIL PRESSURE

460G-2C

116-2B

460-2C

111

SPEEDOMETER

460-2F

460-2H

460G-2H

460G-2J

460G-2A

116-2

460-2A

113

PORT

TACHOMETER

460G-2B

116-2A

460-2B

460G-2C

116-2B

PORT

DRIVE

TRIM

460-2C

115

TWIN INSTRUMENT PANEL

P/N: PNL-2802

CONNECTOR "PI"
TO PRIMARY HARNESS
WIRE-2805

460G-2J

460G-2F

BATTERY CHARGER

120G

AFT

122

121

815

SHORE INLET

CHARGER 1

CHARGER 2

20A

CHARGER 3

HEAD

CABIN LTS

30A

FRIDGE

HIGH WATER

AUTO BILGE

STEREO MEM

HOUSE BAT SW

MAIN

50A

ENGINE BAT SW

VSR

COM

105

100

TO PORT STARTER

TO STBD STARTER

105A

105AG

STBD

ENGINE BATTERY

TO STBD ENGINE

100A

100AG

PORT

ENGINE BATTERY

TO PORT ENGINE

175A

175G

HOUSE

BATTERY

123

Summary of Contents for Corsair 25

Page 1: ...Cover page...

Page 2: ......

Page 3: ...Operations 2 1 Warning Placards and Labels 2 4 Boating Safety 2 14 General Safety Precautions 2 15 Boating Courses 2 16 Basic Seamanship 2 16 Meeting Situations 2 16 Visual Obstructions 2 18 Propeller...

Page 4: ...Fire Extinguishers 2 35 Required Number of Portable Fire Extinguishers 2 36 Fire Extinguisher Maintenance and Service 2 36 Safety at Sea 2 37 Mechanical Failures 2 37 Shallow Water Dangers 2 38 Runnin...

Page 5: ...ng the Fresh Water System 3 34 Using the Fresh Water System 3 35 Troubleshooting Water Systems 3 36 Marine Sanitation System 3 37 Electrical System 3 38 Electrical Safety 3 38 DC Electrical System 3 3...

Page 6: ...Warranty Information A 1 APPENDIX B Checklist B 1 APPENDIX C Coast Guard Accident Report C 1 APPENDIX D Float Plan D 1 APPENDIX E Trailering E 1 APPENDIX F Water Skiing F 1 APPENDIX G Maintenance Log...

Page 7: ...rs 2 6 Figure 2 12 Label Before Engine Start 2 6 Figure 2 13 Label Propeller Danger 2 6 Figure 2 14 Warning Labels Lancer 20 2 7 Figure 2 15 Warning Labels Lancer 22 Rumble 2 8 Figure 2 16 Warning Lab...

Page 8: ...ottles 3 20 Figure 3 17 Single Engine Throttle 3 20 Figure 3 18 Single Engine Trim Switch 3 21 Figure 3 19 Dual Engine Trim Switches 3 22 Figure 3 20 Single Engine Instrument Configuration 3 24 Figure...

Page 9: ...unch 25 Plumbing and Fuel Routing TD Figure 20 Launch 25 Helm Breaker Panel TD Figure 21 Launch 25 Port Switch Panel TD Figure 22 Launch 25 Starboard Switch Panel TD Figure 23 Launch 25 Battery Switch...

Page 10: ...Sheet 1 of 2 TD Figure 57 Lancer 22 Electrical Schematic Sheet 2 of 2 TD Figure 58 Launch 22 Electrical Schematic Sheet 1 of 2 TD Figure 59 Launch 22 Electrical Schematic Sheet 2 of 2 TD Figure 60 Lau...

Page 11: ...ble 2 4 PFD Minimum Buoyancy Requirements Inflatable 2 26 Table 2 5 PFD Minimum Buoyancy Requirements Hybrid 2 26 Table 2 6 Visual Distress Signals 2 29 Table 2 7 Class of Fire and Extinguisher Types...

Page 12: ...x Chris Craft List of Tables...

Page 13: ...dedication to craftsmanship and quality totally differentiates its boats from others and represents the company s enduring devotion to its proud past America s best naval architects designers boat bui...

Page 14: ...ject to change without notice The data con tained herein is subservient to the manufacturers manuals of the numerous components installed in this vessel If a discrepancy exists between this manual and...

Page 15: ...ot obligated to make or provide similar changes to any model previ ously sold This manual covers the following Chris Craft models Lancer 20 Launch 22 25 and 28 Lancer 22 Rumble Corsair 25 and 28 Each...

Page 16: ...019 lbs 5 105 lbs 7 500 lbs 4 019 lbs 4 600 lbs 7 500 lbs Deadrise 20 deg 20 deg 20 deg 20 deg 20 deg 20 deg 20 deg Draft 34 17 5 35 75 19 36 5 20 See Note 1 35 75 19 35 17 See Note 2 Fuel Capacity 3...

Page 17: ...tions and maintenance requirements of your engine Weight Conversions Weight and loading attributes are important for safe boating Use the following table to approximate the weights of liquids carried...

Page 18: ...for several dozens of nautical miles These conditions may also be experienced on inland seas of suffi cient size for the wave height to be generated Category C Craft designed to operate in winds up t...

Page 19: ...tries com Volvo Penta of the Americas Inc 1300 Volvo Penta Drive Chesapeake VA 23320 9860 Phone Phone 757 436 2800 Fax Fax 757 436 5150 www volvo com Canvas Ameritex Technologies 2111 58th Avenue East...

Page 20: ...lo LLC 5900 Katella Ave Cypress CA 90630 Phone 562 795 5200 Phone 800 854 3218 Fax 562 795 7564 www shurflo com Stereo Components Tristar Distributing 58263 Charlotte Ave Elkhart IN 46515 Phone 574 29...

Page 21: ...te the vessel in a proper manner when encountering limited visibility rough water and other weather or people induced factors Understanding how to administer first aid including CPR Know how to treat...

Page 22: ...be recognized and practiced This manual does not incorporate all the safety practices you should use in boating Immediate hazards that WILL result in severe personal injury or death if the warning is...

Page 23: ...ignition or high pressure Chemical or Hot Water Hazard The symbol represents a hazard to skin The appropriate type of gloves shall be worn to protect skin Eye Protection The symbol of a person wearin...

Page 24: ...ate a condition that if not followed may result in injury and or damage to the boat If a warning placard label becomes unreadable Federal Law dictates that it must be replaced with a new one To obtain...

Page 25: ...Safety and Operations Chris Craft 2 5 Figure 2 4 Label Shock Hazards Figure 2 5 Label Electric Hatch Figure 2 6 Label Fire Figure 2 7 Label Trim Tab Figure 2 8 Label Fuel Vapors...

Page 26: ...Chris Craft Safety and Operations Figure 2 9 Label Leaking Fuel Figure 2 10 Label Ski Tow Fitting Figure 2 11 Label Gasoline Vapors Figure 2 12 Label Before Engine Start Figure 2 13 Label Propeller Da...

Page 27: ...Safety and Operations Chris Craft 2 7 Figure 2 14 Warning Labels Lancer 20...

Page 28: ...2 8 Chris Craft Safety and Operations Figure 2 15 Warning Labels Lancer 22 Rumble...

Page 29: ...Safety and Operations Chris Craft 2 9 Figure 2 16 Warning Labels Launch 22...

Page 30: ...2 10 Chris Craft Safety and Operations Figure 2 17 Warning Labels Launch 25...

Page 31: ...Safety and Operations Chris Craft 2 11 Figure 2 18 Warning Labels Corsair 25...

Page 32: ...2 12 Chris Craft Safety and Operations Figure 2 19 Warning Labels Launch 28...

Page 33: ...Safety and Operations Chris Craft 2 13 Figure 2 20 Warning Labels Corsair 28...

Page 34: ...nd the rules of the road and operate your vessel in a safe manner Understand the potential hazards of boating Be prepared for emergencies For additional information contact the United States Power Squ...

Page 35: ...toxic gases What you don t see and or smell can kill you Understand all the safety precautions associated with mechanical maintenance Know the limits Understand your own limits Understand the limits o...

Page 36: ...aneuverable have the right of way over more agile vessels In gen eral a power driven vessel must give way to the following A sailing vessel under sail only engine s not running When the sailboat is un...

Page 37: ...he give way vessel must maneuver in such a way as to keep clear of the stand on vessel The give way vessel must pass to the stern of the stand on vessel The give way vessel shall slow stop or reverse...

Page 38: ...be obstructed by high trim angles and the sea state Other factors that can affect operator vision include but may not be limited to Acceleration Obstruction in Field of Vision Darkness Propulsion Engi...

Page 39: ...R start the engine s when someone is near and or around the propeller s Injury to the individual may result ALWAYS supervise individuals who are swimming near and or around the propeller s Ensure they...

Page 40: ...d to the United States Coast Guard Boating Safety Hotline U S Coast Guard Boating Safety Hotline The U S Coast Guard Boating Safety Hotline is 800 368 5647 Call Toll Free for information regarding Inf...

Page 41: ...eport filed within 10 days Accidents involving death or disappearance must be reported immediately Accidents involving injury requiring more than first aid must have a report filed within 48 hours Oth...

Page 42: ...for keeping your vessel in a safe operating condition Regularly scheduled maintenance is mandatory for this to occur Load Capacity Loading and capacity refers to the weight of People Fuel Gear Any ite...

Page 43: ...and brochures supplied with safety equipment Become familiar with how the equipment operates and stow all safety equipment properly At a minimum you should have the following safety equipment availab...

Page 44: ...her towed activities While operating personal watercraft PWC During white water boating activities While sailboarding under Federal law sailboards are not boats Laws governing the use of a particular...

Page 45: ...r water sports Most comfortable for continuous wear Some Type III s are designed to inflate when you enter the water IV Throwable Devices Cushion horseshoe or ring buoy style Designed to be thrown to...

Page 46: ...Ds are both foam filled and are inflatable Table 2 3 PFD Minimum Buoyancy Requirements Foam Wearable Size Type Inherent Buoyancy Foam Adult I II III V 22 pounds 15 5 pounds 15 5 to 22 pounds Youth II...

Page 47: ...ice using the PFD in the water This will provide insight and confidence in its use Teach all children how to put on and wear the PFD PFD Care Do not store in plastic bags locked in a compartment or st...

Page 48: ...ools Spare Parts Anchor and Sea Anchor Hand Pump Binoculars Spare Fuel Boat hook Sunglasses Emergency Position Indicating Radio beacon EPIRB Throwable device Extra clothing Tool kit First Aid Kit VHF...

Page 49: ...ible where they can be reach quickly regardless of the operating conditions Disposal Pyrotechnics are valid for 42 months from date of manufacture Each pyrotechnic has a date stamp indicat ing its exp...

Page 50: ...onsist of but are not limited to Drowning Near drowning Hypothermia Carbon Monoxide poisoning Trauma from falling Some of the minor emergencies you could encounter consist of but are not limited to Se...

Page 51: ...te fresh air and provide adequate air circulation If Carbon Monoxide poisoning is suspected obtain medical attention immediately Carbon Monoxide CO is produced when a carbon based fuel gasoline diesel...

Page 52: ...k draft or station wagon effect occurs Your vessel is situated next to and receives exhaust from the neighboring vessel Your vessel is slow idling or stopped Carbon Monoxide is colorless odorless and...

Page 53: ...es Returning to the victim Making contact with the victim Getting the victim back aboard the vessel If an individual falls overboard it is imperative to locate and return to the victim If at night use...

Page 54: ...a pole rope or life preserver Help the individual back into the vessel It is very difficult to pull a victim back into the boat via the sides The most effective recovery is at the swim platform locate...

Page 55: ...ood paper textiles trash and other ordinary combustibles Class B Flammable liquids oils solvents paints grease fuels etc Class C Electrical energized electrical equipment Class D Combustible metals ma...

Page 56: ...tor shall Have fire fighting equipment checked at the intervals indicated on the equipment Replace portable fire extinguishers if expired or discharged by devices of identical fire fighting capacity H...

Page 57: ...aware of tide times where appropriate and acquaint yourself with new technologies that can help you navigate your vessel safely If you find yourself in unfamiliar waters and without knowledge of the...

Page 58: ...he boat Ensure intakes are free and clear of debris Do not start the engines if intakes are plugged If you encounter shallow water and run aground 1 Immediately place the transmissions in neutral 2 En...

Page 59: ...l is not fully submerged stay with it 2 Climb onto the overturned hull to remove you and your passengers from the water This helps you retain body heat and reduces the possibility of hypothermia 3 Sig...

Page 60: ...If caught in a lightning storm the minimum precautions that shall be applied are All occupants shall remain inside the boat Occupants shall not enter the water Arms and legs shall not dangle in the wa...

Page 61: ...an form gum and varnish which may affect engine performance Keep a fire extinguisher nearby All persons not directly involved with the fuel operation should stand clear Ensure engines are stopped and...

Page 62: ...spilled fuel on the deck and surrounding area Dispose of rags properly 3 If appropriate open any hatches ports doors and windows to ventilate the cabin 4 Investigate for leaks and drips Make any corr...

Page 63: ...he component manuals that accompany your boat At the time of this writing the information contained in this chapter is current and up to date However specifications are subject to change without notic...

Page 64: ...Activate Accessory Outlet Turn Bilge Pump ON OFF Engine Compartment Blower Cockpit Lights Adjust Engine Drive Trim Open Close Engine Hatch Turn Selectable Exhaust ON OFF Horn Turn Nav Lights ON OFF Ac...

Page 65: ...Systems Chris Craft 3 3 Figure 3 1 Helm Switch Panel...

Page 66: ...The engine compartment is accessed via the engine hatch located at the stern of the boat All models except the Lancer 20 Lancer 22 Rumble and Launch 22 utilize either a single or dual electric power l...

Page 67: ...k is closed the Lancer has the same beautiful lines as the Lancer 20 and Corsairs When opened the Lancer 22 Rumble reveals seating for two Figure 3 3 A pair of hydraulic actuators opens and closes the...

Page 68: ...lights on and off To program the key ring 1 Access the control unit inside the rumble seat area behind the port closeout and open the cover 2 Locate the button located next to the LED and press once...

Page 69: ...restart the engine should a fire occur Correct the malfunction that caused the fire and replace the fire bottle before you use the boat again The optional safety package includes the Automatic Fire Ex...

Page 70: ...for the correct pressure If the pressure is below specifi cation have the unit serviced You should also weigh the cylinder less the bracket for proper weight If the gross weight has deviated from the...

Page 71: ...er strainer attached to the seacock protects the system from foreign objects that may enter the seacock The strainer should be periodically cleaned and inspected for effective operation Drain Plugs En...

Page 72: ...ump does not start reset the circuit breaker s If the pump still fails to start replace the float switch before using the boat If you have to remove the float switch verify proper operation of the new...

Page 73: ...roper operation The bilge pump is protected by a circuit breaker located at the Helm Breaker Panel Should a bilge pump fail to operate check the fuse and wiring connections If the pump operates but fa...

Page 74: ...rs may accumulate The fuel system is installed and tested in accordance with American Boat and Yacht Council ABYC Standard H 33 Only qualified per sons familiar with the practices established in this...

Page 75: ...nd depends upon trim conditions Good seamanship calls for an adequate fuel reserve in all boating activities The fuel tank fill deck plate is located on the opposite side of the water fill deck plate...

Page 76: ...nstalled On some models a manually operated fuel shut off valve is located on the fuel tank Figure 3 10 On other models there is no manual fuel shut off valve Figure 3 11 The shut off valve is normall...

Page 77: ...Systems Chris Craft 3 15 Figure 3 11 Fuel Tank Connections Without Manual Shut Off Valve Figure 3 12 Fuel Shut Off Valve Access Cover Typical...

Page 78: ...sier A steering system owner s manual is delivered as part of the documentation package you receive when you take possession of your boat It is your responsibility to become familiar with the contents...

Page 79: ...should the driver fall overboard Do not use the emergency stop switch es to shut down the engines during normal operation Damage to the engine s may result Many of the boats are available in either a...

Page 80: ...ly located on or near the control panel Figure 3 15 at the helm In order for the engines to start the emergency shut off switch es must be set to OPEN This is accomplished by installing the safety cli...

Page 81: ...dings Normal Ensure someone is at the controls at all times DO NOT leave the helm unattended with the engine s running To stop the engine s 1 Turn the ignition switch es to OFF 2 Turn off any circuit...

Page 82: ...move the handle forward and backward you should feel it drop into a detent when moved into NEUTRAL position Note that the engine will not start unless the control is in NEUTRAL Moving the control for...

Page 83: ...be located either on the throttle or on or near the helm switch panel Figure 3 18 The dual engine trim switches are located near the dual engine throttles Figure 3 19 When using the engine trim keep t...

Page 84: ...ed vs RPM so that in the event of other electronics problems he will have a very good idea of boat speed from his tachometers A sudden change of RPM may indicate a problem within the engine or a probl...

Page 85: ...g less than 12 volts indicates a possible problem with the charging circuit The engines are unlikely to start with less than 12 volts indicated on the volt meters Fuel Gauge The fuel gauge indicates t...

Page 86: ...ngle or dual engine Figure 3 20 illustrates a typical single engine instrument panel layout Figure 3 21 illustrates a typical dual engine instrument panel layout The actual layout may vary from model...

Page 87: ...accumulated The best course of action is to open the engine hatch and allow the vapors to escape However if that is not possible or is inconvenient then each boat is equipped with an engine compartme...

Page 88: ...3 26 Chris Craft Systems Figure 3 22 Engine Compartment Blower Switch...

Page 89: ...the boat Ensure trim tabs are completely retracted when backing the boat Damage to the trim tabs may result otherwise Hydraulic Trim tabs Figure 3 23 help adjust the vessel trim for weather cross win...

Page 90: ...eeded for good performance Do not reduce the running angle less than 2 Do not use the trim tabs when backing or running an inlet Damage to the cylinders and tabs my result Fully retract the trim tabs...

Page 91: ...ated on the ignition control panel When pressed the switch activates the pressure pump that moves the trim tab in the desired direction Actual location of the switches may vary from model to model To...

Page 92: ...3 30 Chris Craft Systems Figure 3 25 Trim Tab Control Switches...

Page 93: ...type pump When energized the pump imme diately pressurizes the water system When the operating pressure is reached the pump shuts off until it senses a loss of pressure such as a faucet being opened...

Page 94: ...3 32 Chris Craft Systems A switch Figure 3 27 on the helm switch panel energizes the pump Figure 3 26 Fresh Water Pump and Filter Figure 3 27 Fresh Water Pressure Pump Switch...

Page 95: ...rinse off after a swim This feature is not available on the Lancer 20 Some models offer a wet bar option for entertaining purposes Figure 3 29 When closing the lid on the sink ensure the faucet is OFF...

Page 96: ...unscented bleach per gallon of fresh water 4 Dump water into water tank Fill the remainder of the tank with fresh water 5 Activate the water pump and allow air to bleed from the system Ensure the sani...

Page 97: ...1 Sanitize the system as previously described 2 Fill the water tank with potable water 3 Energize the pressure pump The boat must have electrical power to energize the pressure pump This can be the b...

Page 98: ...ystem Open faucet to exhaust air close faucet when steady stream of water flows Fresh water pump cycles on and off Leak in the water system Find and repair leak No water when faucet is opened Pump bre...

Page 99: ...tary information is presented here Chris Craft uses a porta potti for most standard installa tion however on the Launch 28 and Corsair models a Tecma toilet is available as an option A portable toilet...

Page 100: ...ave the craft unattended with the electrical system energized except automatic bilge pumps fire protection and alarm circuits Allow the shore power cable to hang in the water An electrical field may b...

Page 101: ...pon model Battery Charging System Circuit Breakers Battery Distribution Panel The batteries are normally charged through an engine driven alternator A volt meter on the helm shows the charge level of...

Page 102: ...3 40 Chris Craft Systems Figure 3 30 Windlass and Accessory System Circuit Breakers Figure 3 31 Stereo Bilge Pump Circuit Breakers...

Page 103: ...ls Keep the terminals clean Keep the case clean Keep the battery charged Many variables affect the life of a battery Some of these are but not limited to Usage Temperature Charging Age Always inspect...

Page 104: ...ter will vary depending upon the number of batteries in the boat Figure 3 32 illustrates a typical two battery switch cluster The battery distribution cluster may also contain the Emergency Parallel s...

Page 105: ...Corsair 25 and Corsair 28 Depending upon the model and options chosen your boat may have as many as three chargers installed The batteries are charged according to battery switch position and power d...

Page 106: ...OFF Position 1 draws and charges battery 1 from the engine alternator Position 2 draws and charges battery 2 from the engine alternator Position BOTH draws and charges both batteries from the engine...

Page 107: ...tion not installed Two batteries installed Port Start Starboard Start The battery switch indicates positions 1 2 BOTH or OFF Position 1 draws and charges battery 1 from both engine alternators Positio...

Page 108: ...ding conductors There are several additional basic colors and color combinations for different circuits used beyond the igni tion switch Some of these colors can serve more than one type of circuit Ta...

Page 109: ...E GENERATOR START YELLOW RED PORT PARALLEL START RED STBD PARALLEL START RED BOW THRUSTER POWER RED BOW THRUSTER BATTERY RED BOW THRUSTER LEFT WHITE RED BOW THRUSTER RIGHT WHITE GREEN PORT SHUTDOWN PW...

Page 110: ...ON Battery selector switch turned to OFF Switch selector switch ON for port 1 or starboard 2 battery Weak or dead battery Recharge battery Replace if necessary Engine running battery not charging Eng...

Page 111: ...ication Ensure polarity is correct when connect ing to shore power If a reverse polarity occurs 1 Turn OFF the dock main shore power 2 Verify the shore power cord is correctly seated and locked in pla...

Page 112: ...main circuit breaker 3 Disconnect the power cord from the dock station 4 Disconnect the power cord from the boat 5 Retrieve and store the power cord 6 Secure the power receptacle on the boat with the...

Page 113: ...power cord not securely connected Check cord plug in if necessary Loose or disconnected wire s Tighten connections or refer to qualified marine electrician No power to AC devices Breaker s at main AC...

Page 114: ...sate for these influences Only a qualified technician should perform compass adjusting compensation Since it is seldom possible to correct compass deviation to zero a deviation card is created to indi...

Page 115: ...tire system is designed to be waterproof to endure the harsh elements of boating Included with the boat is an instruction manual that details the proper use and care of the system The refrigeration sy...

Page 116: ...3 54 Chris Craft Systems...

Page 117: ...dure of removing all water from the boat that might otherwise freeze and damage plumbing and components In those areas where water cannot be removed anti freeze is added to prevent freezing and damage...

Page 118: ...bow high attitude _______ Drain and dry all sections of the bilge Remove all drain plugs and store in a plastic bag Secure plug s to the throttle level _______ Position the cover to prevent the pooli...

Page 119: ...batteries in a cool dry place Do not store on concrete _______ Place on a regulated trickle charge Marine Sanitation Device _______ Prepare in accordance with manufacturer s directions Trailer ______...

Page 120: ...er is operating properly Make sure exhaust vent s are not obstructed _______ Inspect and if necessary replace anchor lines and gear Fuel System _______ Thoroughly check each fitting and hose in the fu...

Page 121: ...mmissioning Chris Craft 4 5 _______ Bleed all air from the system _______ Close all faucets as required Bilge Pumps _______ Check bilge pump operation in both automatic and manual mode Fresh Water Sys...

Page 122: ...4 6 Chris Craft Storage and Commissioning...

Page 123: ...olstery defects in factory materials or workmanship within two 2 years of the date of delivery This limited warranty is subject to all limitations and conditions explained below ONE YEAR LIMITED WARRA...

Page 124: ...livery of boat or part for warranty repair if it is covered by the limited warranty All costs to transport the boat for repairs are the responsibility of the owner f If the Chris Craft boat owner beli...

Page 125: ...ny service sales and or warranty representative of Chris Craft is authorized to waive and or modify these conditions limitations and or disclaimers DISCLAIMER OF IMPLIED WARRANTIES AND EXCLUSIONS OF C...

Page 126: ...OUT A JURY PURCHASER CHRIS CRAFT AND DEALER KNOWINGLY AND VOLUNTARILY WAIVE THE RIGHT TO A TRIAL BY JURY FOR ALL SUCH CONTROVERSIES CLAIMS AND DISPUTES PURCHASER CHRIS CRAFT AND DEALER UNDERSTAND THAT...

Page 127: ...RED BY DEALERS AFTER JULY 1 2004 Engine All Internally lubricated parts Including pistons rings and pins crankshaft and main bearings connect ing rods and rod bearings oil pump camshaft and bearings t...

Page 128: ...excluded Seals and Gaskets Seals and Gaskets are covered for those components covered by the plan Additional Benefits 150 Towing Allowance 100 Hoist Haul Out Allowance 50 Service Call Reimbursement 25...

Page 129: ...rer installed in dash CD player cassette player and AM FM radio Electrical Instrument panel Tachometer head voltage gauge speedometer head speedometer pilot tube mounting bracket and control cable bat...

Page 130: ...acturers used by Chris Craft are Gasoline Petrol Engines Volvo Penta Volvo Penta of the America Inc 1300 Volvo Penta Drive Chesapeake VA 23320 Telephone 757 436 2800 Mercruiser 3003 North Perkins Road...

Page 131: ...afety from your boating experience certain criteria should be followed A checklist provides a standard which can be used to ensure critical items are accounted for This appendix provides a set of chec...

Page 132: ...B 2 Chris Craft Checklist...

Page 133: ...onal gear needed for your outing _________ Ensure that all lifesaving equipment including fire extinguisher is in a safe operating condition and easily accessible Show all passengers where the equipme...

Page 134: ...________ Outdrive In correct travel position _________ Water Tank Full _________ Holding Tank if appropriate Empty Engine Compartment and Fuel System _________ Engine Compartment Blower Proper operati...

Page 135: ...Navigation Equipment On board as needed including charts electronics etc _________ Main Circuit Breakers Meters and switches as required _________ Steering System Operational _________ Horn Operationa...

Page 136: ..._________ Winch line taut _________ Winch anti reverse gear engaged _________ Motor s in traveling position _________ Coupler tight _________ Hitch ball lightly greased to reduce friction _________ S...

Page 137: ...th current checked _________ Drain plugs installed second visual check LAUNCHING CHECKLIST _________ Station someone to help direct _________ Back straight down the ramp _________ Stop with trailer wh...

Page 138: ...rarily secure the boat _________ Remove tow vehicle from ramp and drive to the securing area _________ Remove drain plug and drain the bilge _________ If in salt water wash hull and trailer with fresh...

Page 139: ...PPENDIX C Coast Guard Accident Report This appendix contains a copy of the Coast Guard Accident Report currently in use If you are involved in an accident ensure you verify that you are using the late...

Page 140: ...C 2 Chris Craft Coast Guard Accident Report...

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Page 145: ...ry vessel description expected date of arrival at your destination and your expected return time Leave the plan with a friend or relative who in turn can notify the Coast Guard in the event you fail t...

Page 146: ...D 2 Chris Craft Float Plan...

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Page 149: ...th proper towing procedures before towing your boat on the road When selecting a trailer keep the following in mind Trailer must match the boat and load Check the requirements for brakes lights emerge...

Page 150: ...nsure that the hitch ball matches the trailer coupler When latched the coupler should fit snugly on the ball SAFETY CHAINS Safety chains ensure that the trailer will not become completely separated fr...

Page 151: ...eck trailer tire pressures _________ Trailer wheel bearings greased _________ Trailer and tow vehicle lights and brakes operating _________ Boat steering mechanism lubricated _________ Tiedowns secure...

Page 152: ...lge pumps lights etc operational _________ Electrical connection to tow vehicle unplugged _________ Trailer wheel bearings cool _________ Ramp conditions water depth current checked _________ Drain pl...

Page 153: ...iler and temporarily secure the boat _________ Remove tow vehicle from ramp and drive to the securing area _________ Remove drain plug and drain the bilge _________ If in salt water wash hull and trai...

Page 154: ...E 6 Chris Craft Trailering...

Page 155: ...ons 9 All skiers must wear a USCG approved personal flotation device PFD 10 Ensure everyone understands the hand signals 11 A competent observer must watch the skier at all times and keep the driver i...

Page 156: ...s are illustrated below Left Turn Arm outstretched pointing left Right Turn Arm outstretched point right Skier OK Hands clenched together overhead Speed OK Raised arm with thumb and finger joined to f...

Page 157: ...pecific log to document maintenance actions as you may have a pref erence for a certain style of maintenance log available on the open market It is however important that you keep some type of mainten...

Page 158: ...G 2 Chris Craft Maintenance Log Forms...

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Page 161: ...Chris Craft H 1 APPENDIX H Technical Drawings This appendix contains technical drawings for the models discussed in this manual You should become acquainted with those drawings applicable to your boat...

Page 162: ...H 2 Chris Craft Technical Drawings...

Page 163: ...nd Fuel Routing BATTERY FUEL VENT HOSE FUEL FILL LINE SENDING UNIT...

Page 164: ......

Page 165: ...reaker Panel SIZE BREAKER SIZE AMPS ACCESSORY SW NOT USED AMPS BILGE PUMP 5 AMPS AMPS IGNITION 10 AMPS AMPS SPARE NOT USED...

Page 166: ......

Page 167: ...witch Panel TCH PANEL DESCRIPTION SELECTABLE EXHAUST OPTION MANUAL BILGE PUMP ENGINE ROOM BLOWER HORN IGNITION KEY SWITCH...

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Page 169: ...ull Locations RBOARD DRAIN UG AL ANCHOR LOCKER DRAIN...

Page 170: ......

Page 171: ...ment Panel R 3 2 1 0 6 5 4 rpm TRIM UP DN EL VOLT OIL TEMP 60 MPH ICATOR 6000 RPM...

Page 172: ......

Page 173: ...nd Fuel Routing...

Page 174: ......

Page 175: ...reaker Panel AKER PANEL BREAKER SIZE S NAVIGATION LT 5 AMPS PS COCKPIT LTS 5 AMPS PS HORN 5 AMPS PS 12V OUTLET 15 AMPS...

Page 176: ......

Page 177: ...witch Panel ITCH PANEL DESCRIPTION WATER PUMP OPTION MANUAL BILGE PUMP ACCESSORY NOT USED...

Page 178: ......

Page 179: ...d Switch Panel DESCRIPTION DIMMER NAVIGATION ANCHOR LT HORN TCH PANEL...

Page 180: ......

Page 181: ...Switch Panel SIZE 5 AMPS 10 AMPS R 15 AMPS...

Page 182: ......

Page 183: ...ument Panel OIL TEMP...

Page 184: ......

Page 185: ...and Fuel Routing...

Page 186: ......

Page 187: ...Breaker Panel AKER PANEL E BREAKER SIZE PS NAVIGATION LT 5 AMPS USED COCKPIT LTS 5 AMPS USED HORN 5 AMPS MPS 12V OUTLET 15 AMPS...

Page 188: ......

Page 189: ...Switch Panel DESCRIPTION WATER PUMP OPTION MANUAL BILGE PUMP ACCESSORY NOT USED...

Page 190: ......

Page 191: ...rd Switch Panel DESCRIPTION DIMMER NAVIGATION ANCHOR LT HORN ITCH PANEL...

Page 192: ......

Page 193: ...y Switch Panel SIZE 5 AMPS 10 AMPS R 15 AMPS...

Page 194: ......

Page 195: ...ull Locations GARBOARD DRAIN PLUG TRANSOM VIEW LOOKING FORWARD R LOCKER DECK VENT DRAINS TYPICAL PORT AND STARBOARD ENT...

Page 196: ......

Page 197: ...ument Panel T OIL TEMP...

Page 198: ......

Page 199: ...and Fuel Routing TOILET TO DOCKSIDE PUMPOUT DRAIN HOSE P...

Page 200: ......

Page 201: ...Breaker Panel AKER PANEL SIZE BREAKER NAVIGATION LT COCKPIT LTS HORN 12V OUTLET SIZE 15 AMPS 5 AMPS 20 AMPS 5 AMPS 5 AMPS 10 AMPS NOT USED 20 AMPS...

Page 202: ......

Page 203: ...Switch Panel DESCRIPTION WATER PUMP OPTION MANUAL BILGE PUMP ENGINE HATCH...

Page 204: ......

Page 205: ...rd Switch Panel DESCRIPTION DIMMER NAVIGATION ANCHOR LT HORN ITCH PANEL...

Page 206: ......

Page 207: ...y Switch Panel SIZE BREAKER SIZE 15 AMPS 40 AMPS AMPLIFIER 5 AMPS 5 AMPS SUMP PUMP NOT USED SPARE...

Page 208: ......

Page 209: ...ull Locations...

Page 210: ......

Page 211: ...ument Panel OIL TEMP...

Page 212: ......

Page 213: ...ng Hose Route...

Page 214: ......

Page 215: ...y Switch Panel ZE BREAKER SIZE AMPS HEAD OPTION 30 AMPS CABIN LIGHTS 5 AMPS REFRIGERATOR OPTION 5 AMPS ELECT CONTROLS TWIN 20 AMPS AMPLIFIER 15 AMPS STEREO 10 AMPS SPARE NOT USED...

Page 216: ......

Page 217: ...Switch Panel DESCRIPTION SIZE NAVIGATION ANCHOR LT 5 AMPS DIMMER 3 AMPS COCKPIT LTS 5 AMPS HELM SEAT OPTION 15 AMPS 12V OUTLET 15 AMPS...

Page 218: ......

Page 219: ...rive Trim Panel VE TRIM PANEL CH...

Page 220: ......

Page 221: ...Switch Panel SIZE 10 AMPS 20AMPS 10 AMPS 10 AMPS...

Page 222: ......

Page 223: ...rive Trim Panel E TRIM PANEL SWITCH SWITCH...

Page 224: ......

Page 225: ...Switch Panel SIZE 10 AMPS 20AMPS 10 AMPS 10 AMPS 10 AMPS...

Page 226: ......

Page 227: ...ull Locations E TANK OPTIONAL AR REFRIGERATOR SINK DRAIN ANCHOR LOCKER DRAIN R TANK HIGHWATER BILGE PUMP...

Page 228: ......

Page 229: ...strument Panel R 10 70 20 30 40 50 45 60 R 3 2 1 0 6 5 4 rpm RUMENT PANEL T OIL TEMP M TRIM UP DN...

Page 230: ......

Page 231: ...e Instrument Panel OLT OIL TEMP UEL VOLT OIL TEMP 0 6000 RPM N PH DICATOR 0 6000 RPM ICATOR...

Page 232: ......

Page 233: ...g Hose Routing...

Page 234: ......

Page 235: ...ose Routing FUEL FILL LINE TANK...

Page 236: ......

Page 237: ...Breaker Panel BREAKER SIZE PS WINDLASS SW OPT 3 AMPS S WINDLASS OPTION 25 AMPS S TRIM TABS 20 AMPS S 12V OUTLET 15 AMPS S ACCY NOT USED...

Page 238: ......

Page 239: ...Switch Panel DESCRIPTION ENGINE HATCH SELECTABLE EXHAUST OPTION STEREO REMOTE IGNITION KEY SWITCH ENGINE ROOM BLOWERS TRIM TAB PORT BOW CONTROL TRIM TAB STBD BOW CONTROL...

Page 240: ......

Page 241: ...Switch Panel SIZE BREAKER SIZE AMPLIFIER 15 AMPS 40 AMPS REFRIGERATOR OPTION 5 AMPS SUMP PUMP NOT USED SPARE NOT USED...

Page 242: ......

Page 243: ...ull Locations WETBAR SINK DRAIN WATER TANK VENT ANCHOR LOCKER DRAIN ABLE EXHAUST OPTION...

Page 244: ......

Page 245: ...ument Panel...

Page 246: ......

Page 247: ...Routing Sheet 1 of 2...

Page 248: ......

Page 249: ...Routing Sheet 2 of 2...

Page 250: ......

Page 251: ...Switch Panel SIZE BREAKER SIZE 50 AMPS HEAD OPTION 30 AMPS CABIN LIGHTS 5 AMPS REFRIGERATOR OPTION 5 AMPS ELECT CONTROLS TWIN 20 AMPS AMPLIFIER 15 AMPS STEREO 10 AMPS SPARE NOT USED...

Page 252: ......

Page 253: ...Switch Panel DESCRIPTION SIZE NAVIGATION ANCHOR LT 5 AMPS DIMMER 3 AMPS COCKPIT LTS 5 AMPS HELM SEAT OPTION 15 AMPS 12V OUTLET 15 AMPS...

Page 254: ......

Page 255: ...ne Drive Trim Panel VE TRIM PANEL CH...

Page 256: ......

Page 257: ...gine Switch Panel SIZE 10 AMPS 20AMPS 10 AMPS 10 AMPS...

Page 258: ......

Page 259: ...e Drive Trim Panel E TRIM PANEL SWITCH SWITCH...

Page 260: ......

Page 261: ...ine Switch Panel SIZE 10 AMPS 20AMPS 10 AMPS 10 AMPS 10 AMPS...

Page 262: ......

Page 263: ...ull Locations E TANK OPTIONAL AR REFRIGERATOR ANCHOR LOCKER DRAIN R TANK HIGHWATER BILGE PUMP...

Page 264: ......

Page 265: ...e Instrument Panel RUMENT PANEL R 10 70 20 30 40 50 45 60 TRIM UP DN R 3 2 1 0 6 5 4 rpm...

Page 266: ......

Page 267: ...e Instrument Panel...

Page 268: ......

Page 269: ...O 5A 15A 3A 15A 374 220A 450A 201A 116B 171 116A 475A 376 235A 171G 460G 374G 460G 3 376G 450G 305G 305A 116C POSITIVE BUS GROUND BUS 8 7 2 3 HELM BREAKER PANEL P N PNL 1906 1 2 3 4 5 6 7 305A 8 9 10...

Page 270: ...this is text...

Page 271: ...IGATION LIGHTS 450G 1 450 1 TRUMPET HORN 1 2 3 4 5 6 7 8 9 10 11 12 372 374 374G 373 384 385 386 387 388 389 390 391 AMPLIFIER SUBWOOFER N S W E COMPASS 460 3 FIRE MONITOR SAFETY LANYARD FL FL AMP GND...

Page 272: ...this is text...

Page 273: ...2B 460 1B 113 TACHOMETER 1 2 3 4 5 6 460G 1C 116 2C 460 1C 1 2 3 4 460G 1C 116 2C DRIVE TRIM 460 1C 115 INSTRUMENT PANEL P N PNL 2201 CONNECTOR IP TO PRIMARY HARNESS P N WIRE 2301 5A 10A 5A 10A 10A H...

Page 274: ...this is text...

Page 275: ...TO PORT SWITCH PANEL P N PNL 2206 1 2 3 4 5 6 7 8 9 10 11 12 475 475A 305 305A 450A 450 460 455 CONNECTOR SS1 TO STBD SWITCH PANEL P N PNL 2306 460G 1 2 455G ANCHOR LIGHT N S W E COMPASS 460G 3 460 3...

Page 276: ...this is text...

Page 277: ...ARY HARNESS P N WIRE 2301 PORT SWITCH PANEL P N PNL 2206 15A 12V O U TLET 5A 5A 5A 1 2 3 4 5 6 7 8 1 2 3 4 5 6 460G 1 116 2 460 1 520 115 111 113 114 116 2D 1 2 3 4 5 6 460G 1 116 2A DEPTH SOUNDER 460...

Page 278: ...this is text...

Page 279: ...S2 TO PORT SWITCH PANEL P N PNL 2206 CONNECTOR PS1 TO PORT SWITCH PANEL P N PNL 2206 1 2 3 4 5 6 7 8 9 10 11 12 475 475A 305 305A 450A 450 460 455 CONNECTOR SS1 TO STBD SWITCH PANEL P N PNL 2306 460G...

Page 280: ...this is text...

Page 281: ...0 2 170 3 475A 295 374 201A 235A 116B 116A 240A 450A 280A HELM BREAKER PANEL P N PNL 2506 CONNECTOR BK TO PRIMARY HARNESS P N WIRE 2501 8 7 1 4 2 5 3 6 13 235A 14 240G 15 235 16 220A 17 220 18 116B 19...

Page 282: ...this is text...

Page 283: ...e use of the loop is needed in order for the engine blower to function 1 2 LOOP 20A HATCH JUMPER Launch 25 Electrical Diagram Page 2 of 2 COCKPIT LT 3 475G 1 FWD 475G 3 AFT 305G FWD BILGE PUMP FLOAT S...

Page 284: ...this is text...

Page 285: ...2502 460G 2D 460G 2D 8 7 2 3 IN START ON ENGINE ALARM IGNITION BLOWER 8 7 2 3 TRIM TAB TRIM TAB 1 2 3 4 5 6 7 8 9 10 11 12 A B C D E F G H J K L M 8 7 2 3 WATER PUMP 8 7 1 4 2 5 3 6 HELM SWITCH PANEL...

Page 286: ...this is text...

Page 287: ...3 4 5 6 7 8 9 10 11 12 220 220A 295 296 297 298 299 235 235A 460 1 460G 1 1 2 3 4 110 112 116B 117A 1 2 3 4 BLK BRN BLK 200G 200 AFT AFT AFT AFT 15A CHARGER 1 40A MAIN BATTERY SWITCH 1 2 3 4 372 200 3...

Page 288: ...this is text...

Page 289: ...E 2502 10A 5A COCKPIT LTS 20A HATCH 3A EXHAUST 10A WATER PMP 5A BILGE PMP 3A STEREO 5A CABIN LTS 3A 8 7 2 3 WINDLASS SW 1 POWER AND GROUND FROM HELM BREAKER PANEL P N PNL 2510 25A WINDLASS BKR 195 1 1...

Page 290: ...this is text...

Page 291: ...1 2 3 4 5 6 7 8 1 2 3 4 5 6 111 113 114 115 116 2 520 460 2 460G 2 116 2D 1 2 3 4 5 6 460G 2 116 2A DEPTH SOUNDER 460 2 520 FUEL VOLT WATER TEMPERATURE OIL PRESSURE 1 2 3 4 5 6 460G 2A 116 2B 460 2A 1...

Page 292: ...this is text...

Page 293: ...TO HELM DISTRIBUTION CONTROLS 15A AMP 20A STEREO 3A CO MONITOR SPARE 5A 10A 1 2 3 4 5 6 7 8 9 10 11 12 CONNECTOR BS TO PRIMARY HARNESS P N WIRE 2804 210 200 374 310 170AG 550 372 425 376 170G TO HELM...

Page 294: ...this is text...

Page 295: ...RR PWR RR STEREO FUEL SENDER AFT PORT SPEAKER 520G 1 2 350G 3 1 2 500G 350G 350G 1 EXTINGUISHER OPTION STBD BLOWER Note If the boat is not equiped with an extinguisher or extinguisher has discharged t...

Page 296: ...this is text...

Page 297: ...1 2 3 4 5 6 460G 2E 136 2B 460 2E 1 2 3 4 460G 2H 136 2C STBD DRIVE TRIM 460 2H 135 CONNECTOR SI TO PRIMARY HARNESS WIRE 2805 1 2 425G 2 425 2 CABIN LT 1 2 310G CO MONITOR CABIN HARNESS P N WIRE 2528C...

Page 298: ...this is text...

Page 299: ...S WIRE 2805 5 6 10A 10A 10A 20A TWIN STBD SWITCH PANEL P N PNL TSWTCH 8 7 2 3 1 1 2 3 4 5 6 7 8 FWD BUS PORT SWITCH PANEL P N PNL 2840 A B C D E F G H 240 CONNECTOR PS1 TO PRIMARY HARNESS WIRE 2805 24...

Page 300: ...this is text...

Page 301: ...B C AFT 1 2 425G 2 AFT STORAGE LIGHT 425 2 425 1 425AG AFT ENGINE HATCH RAM BLACK WHITE ENGINE HATCH RAM BLACK WHITE 4 5 6 7 8 9 10 11 12 372 374 374G 373 384 385 386 387 388 389 390 391 AMPLIFIER SUB...

Page 302: ...this is text...

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Chris-Craft Corsair 25, Owner'S Manual

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