ChipBLASTER Inc
18
9.0. ELECTRICAL INSTALLATION (Cont.):
9.2.2.
Locate the index relay signal in the machining/turning center. Connect this wire
to terminal #3 on the terminal block, located in the electrical control enclosure.
Or (if using the 12 pin power & control interface plug) connect this wire to pin #7
of the female plug. Connect the common wire of this signal, to COM3 located on
the terminal block or to pin #8 of the interface plug.
9.2.3.
The dirty filter error signal is factory wired to an alarm horn located on the front
of the enclosure. For dirty filter error signal contact to machining/turning center,
remove jumper wires per drawing D30-002 (see Section 20.0.) and install jumper
wires per drawing D30-003 (see Section 20.0.). Connect signal wire to terminal
#9 on the terminal block, located in the electrical control enclosure. Or (if using
the 12 pin power & control interface plug) connect this wire to pin #9 of the
female plug. Connect the common wire for this signal, to terminal E located on
the terminal block or to pin #10 of the interface plug. Closed contact indicates a
dirty filter.
NOTE
: When utilizing this contact in the machine center control, be
aware that a time delay is required to allow system pressure to build and open the
contact.
9.2.4. Wire the ES, “Error Signal” relay to terminals E/E1 or E/E2 contacts into the
emergency stop or feed hold circuit of the machining/turning center. Or (if using
the 12 pin power & control interface plug) wire to pins 10/11 or 10/12. ES is the
ChipBLASTER error signal.
NOTE: Machine tool damage could result if the
ES signal is not properly interfaced!
*NOTE - THE ES RELAY IS DE-ENERGIZED WHEN THE ChipBLASTER IS
OPERATING WITHOUT ERROR.
9.3.
POWER INTERFACE TO MORI SEIKI
(REFER
TO
SECTION 20.0 DRAWING 9514-4)
9.4.
CONTROL INTERFACE TO MORI SEIKI
(REFER
TO
SECTION 20.0 DRAWING 9516-4)
10.0. START – UP:
The ChipBLASTER return pump must be primed
.
10.0.1. Remove both filter lids and verify a filter cartridge has been installed in each
filter housing. Be careful not to damage filter hold-down plate, seal or spring.
Set lid aside.
10.0.2. Fill the housings with clean coolant.
10.0.3. Make sure the O-ring is in the proper groove before replacing the lid. Replace
the filter lid by setting straight down so that the filter hold-down plate will
contact filter cartridge.
10.0.4.
Torque the filter lid bolts to 41 Nm (30 FT/LBS) in a star pattern.
10.0.5.
Turn filter selector ball valve to filter “A” and open thumb valve on filter “A”
vent valve located on lid.
10.0.6.
Prime Return Pump:
10.0.6.1.
Remove return pump feed hose from sump end.
10.0.6.2.
Elevate hose end and fill hose with clean coolant
