CHIEF Vulcan ADU CHH5402 Original Instruction Manual Download Page 1

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VULCAN ADU INFRARED HEATER
FOR CAR BODY SHOP ORIGINAL INSTRUCTION MANUAL

TROLLEY ITEM CHH5404

GENERATOR ITEM CHH5402

CHILLER ITEM CHH5403

ITEM CHH5408

ITEM CHH5409

CHIEF Automotive Technologies 996 Industrial Drive . Madison, IN 47250

Phone: 800-445-9262 Fax 866-275-0173 EMAIL [email protected]

DOCUMENT NUMBER:

IN20784

EDITION:

09 / 29 / 2016

Summary of Contents for Vulcan ADU CHH5402

Page 1: ...TROLLEY ITEM CHH5404 GENERATOR ITEM CHH5402 CHILLER ITEM CHH5403 ITEM CHH5408 ITEM CHH5409 CHIEF Automotive Technologies 996 Industrial Drive Madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 EMAIL salesorders chiefautomotive com DOCUMENT NUMBER IN20784 EDITION 09 29 2016 ...

Page 2: ...ES 4 OPTIONS 4 TECHNICAL SPECIFICATIONS 4 GENERAL DESCRIPTION 5 SAFETY REQUIREMENTS 5 INSTALLATION 6 ASSEMBLY 6 COOLING SYSTEM 6 ELECTRIC INSTALLATION 6 WORK 7 PRELIMINARY CHECKS 7 PROGRAMMING 7 PROCESS 8 DESCRIPTION 8 MAINTENANCE 9 ORDINARY MAINTENANCE 9 EXTRAORDINARY MAINTENANCE 9 SERVICE AND WARRANTY 10 DISPOSAL 10 ...

Page 3: ...facturer Any changes even though slight are prohibited because they may compromise machine safety and shall void the machine s EC certification The purpose of this machine consists in repair work at car body shops using infrared heating to remove the panels glued to the inside of a motor vehicle This machine is not suitable for production work CHIEF Automotive Technologies is not responsible for a...

Page 4: ...IP21 IP21 IP21 Chiller cooling system capacity l Generator weight Chiller cooling lbs Kg 57 26 57 26 57 26 57 26 Lamp weight Lamp art CHH5408 lbs Kg 7 3 7 3 7 3 7 3 CONNECTION DATA Power cable Length Core section m mm2 10 6 10 6 10 6 10 6 Required distribution system cables extension cords Total L 15 m Total L 30 m mm2 mm2 6 10 6 10 6 10 6 10 Required line protection Plug Delayed fuses aM A A 32 3...

Page 5: ...TALLATION chapter Experienced personnel should carry out the job The machine should be adjusted solely by personnel authorized to do so Since machine adjustments affect operational safety whoever performs said adjustments must possess the required skill Carefully follow the instructions provided in the WORK paragraph It is forbidden for more than one person to work on this machine at a time Prohib...

Page 6: ...o 3 COOLING SYSTEM In order to cool the machine adequately it is equipped with a chiller that maintains the water in the cooling circuit at a temperature of 68 F This machine cannot be used if connected to a heat exchanger Fill the tank using only a mixture of water and antifreeze liquid for car radiators The antifreeze liquid is necessary for its anti corrosive properties Use only antifreeze liqu...

Page 7: ...he Vulcan ADU will modulate power so that the object to be heated will not exceed the temperature set on the control unit The profile mode generates a temperature profile that varies over time and contains 5 different temperature values at the most Heating that varies according to a thermal profile is useful to reduce paint drying time or the polymerization time of structural adhesives Drying or a...

Page 8: ...the process the display shows the temperature values reached by the surface to be heated and the power and set point temperature used To avoid performing low quality work it is advisable to adhere to the following recommendations The glass of the lamp must always be clean When the process is finished power off the machine unplug the electrical plug and shut off the compressed air supply Store the ...

Page 9: ...ecting cables Replace the power cord if you notice any cracks cuts scrapes etc Make sure the machine is connected to the protective conductor and that the ground wire both inside the power cord and the heating tool connecting cable is not interrupted Periodically check the ground efficiency of the system COOLING CIRCUIT Keep the water level in the chiller within the normal water level Clean the ch...

Page 10: ...th your fingers Since the bulb should not be touched with your fingers used clean gloves during this operation but if you mistakenly touch the lamps before installing them be sure to clean them using isopropyl alcohol 12 Reconnect the electrical connection cables of the infrared lamp by shortening them as required 13 Refit the latch no 8 14 Refit the two no 5 Allen screws of latch no 8 15 Refit th...

Page 11: ...11 TECHNICAL DOCUMENTATION DRAWINGS AND TABLES Fig 1 Dimensions ...

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Page 15: ...15 Fig 2 Trolley assembly ...

Page 16: ...16 Fig 3 Replacing the glass and or lamp ...

Page 17: ...17 Fig 4 Control unit assembly ...

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Page 19: ...19 Fig 4 Wiring Diagram ...

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Page 22: ...22 Chief Automotive Technologies 999 industrial Drive madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 EMAIL salesorders chiefautomotive com ...

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