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For technical questions, please call 1-800-444-3353.

Item 67854 

        

Maintenance and Servicing

  Procedures not specifically explained in this manual must 

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: 

Do not use damaged equipment.  If abnormal noise or vibration 

occurs, have the problem corrected before further use.

Lens and Helmet Maintenance

Replace the Front Lens Cover if it is damaged 

(cracked, scratched, soiled or pitted).

1. 

To Replace the Cover:

a.  Remove the Front Lens Cover by gently 

pulling up the central part of the Lens. 

See Figure F. If the unit has a frame over 

the front of the lens, lift up on the tab at the 

bottom of the frame to access the lens cover.

b.  Remove the protection film from both sides of 

the new Lens if it comes with a film covering. 

Place the new Lens into place by bending it 

slightly and sliding it between the tabs at each 

side of the lens until it snaps into place.

c.  Make sure that the Lens is securely installed. 

If the unit has a frame, make sure that the 

frame is snapped securely into place.

2. 

Clean the Filter Lens

 with a clean 

lint-free tissue or cotton cloth.

3. 

Do not immerse

 the lens in water or any other liquid. 

Do not use abrasives, solvents or oil based cleaners.

4. 

Do not remove

 the auto-darkening 

filter from the Auto-Darkening Welding 

Helmet. Do not try to open the filter.

5. 

Storage temperature: -4° to 158° F.

Figure F 

SAFETY

OPERA

TION

MAINTENANCE

SPECIFICA

TIONS

Summary of Contents for 67854

Page 1: ......

Page 2: ...personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses prac...

Page 3: ...Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts 5 Store idle equipment When not in use helmets must be stored in a dry location to inhibit rust Always lock up helmets and keep out of reach of children 6 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective gear is essential to protect aga...

Page 4: ...contact Do not immerse the filter in water b Should the Auto Darkening Welding Helmet not darken upon striking an arc stop welding immediately and have the helmet checked by a qualified service technician c Regularly replace the Front Lens Cover if it becomes cracked scratched pitted or otherwise damaged d Do not make any modifications to either the Auto Darkening Filter or the rest of the helmet ...

Page 5: ...ms helmet to grinding shield without shade flickering Power ON OFF Fully Automatic Shell Material High Impact Resistant Plastic Polyamide Nylon Storing Temperature 4 to 158 F Features Ratcheting headband with replaceable padded sweatband spare External cover lens 2 independent arc sensors which reduce the risk of blocked sensors during out of position welding variable Shade Control Knob adjusts fr...

Page 6: ...acked or pitted parts should be replaced immediately before using again to avoid severe personal injury Shade Control Knob Tension Adjustment Knob Figure A Shade Number and Grinding Mode Selection 1 Select the shade number you need see Shade Guide Chart on the previous page by turning the Shade Control Knob Be sure that the shade number of the Welding Helmet is the correct shade number for your ap...

Page 7: ...usts the speed the lens changes In FAST position 25 45 seconds In SLOW position 65 80 seconds SENSITIVITY LOW HIGH DELAY TIME SLOW FAST ANSI Z87 1 2003 Variable Shade 4 9 13 SKU 67854 Sensitivity Adjustment Switch Adjusts the amount of light needed to activate the lens to darken Figure D Solar Cells This Welding Helmet utilizes high performance solar cells as power supply and has two built in 3V l...

Page 8: ...the cover lens b Sensors are soiled clean surface of the sensors c Welding current is too low turn Dark to Clear Adjustment switch to the SLOW position if necessary 3 Slow Response a Operating temperature is too low do not use at temperatures below 23 F 4 Poor Vision a Front Inside Cover Lens and or filter soiled change it b Insufficient ambient light c Shade number is incorrectly set reset shade ...

Page 9: ...nt of the lens lift up on the tab at the bottom of the frame to access the lens cover b Remove the protection film from both sides of the new Lens if it comes with a film covering Place the new Lens into place by bending it slightly and sliding it between the tabs at each side of the lens until it snaps into place c Make sure that the Lens is securely installed If the unit has a frame make sure th...

Page 10: ...WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF...

Page 11: ...Page 11 For technical questions please call 1 800 444 3353 Item 67854 Grind Assembly Diagram SAFETY OPERATION MAINTENANCE SPECIFICATIONS ...

Page 12: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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