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For technical questions, please call 1-800-444-3353.

Item 67854 

        

Adjusting Headband

Adjust the Headband so that the helmet 

is seated securely on your head as low 

as possible and close to your face.
Adjust the Headband width by turning the 

Ratcheting Headband Knob to make sure the 

Front Cover Lens is aligned with your eyes.
Adjust the Headband height by tightening or loosening 

the top strap until the Helmet fits snug on your head.  

Once the Headband is properly adjusted, lower the 

Helmet over your face until the proper angle is found. 

Then turn the Tension Adjustment Knobs on either side 

of the helmet, locking the helmet’s angle in place.

Block 

Nut 

 (9)

Headband 

strap  

adjuster

Top  

Strap 

Figure C 

Time Delay and Sensitivity

At the moment the welding operation is started, the 

filter screen automatically changes from clear to dark.
The operator can vary the amount of time it takes 

the filter to return to a clear state and the sensitivity 

of the sensor using the controls inside the helmet.
The Sensitivity setting changes the amount 

of light needed to make the filter react.

Dark to Clear Adjustment Switch

Adjusts the speed the lens changes.

In FAST position: .25 - .45 seconds

In SLOW position: .65 - .80 seconds

SENSITIVITY

LOW 

 

HIGH

DELAY TIME

SLOW 

<

<

>

>

 FAST

ANSI Z87.1-2003           Variable Shade 4/9-13            SKU 67854

Sensitivity Adjustment Switch

Adjusts the amount of light needed 

to activate the lens to darken

Figure D

Solar Cells

This Welding Helmet utilizes high performance solar 

cells as power supply, and has two built-in 3V lithium 

batteries as power backup. No change of battery is 

needed. Under normal welding conditions, users can 

expect a battery lifetime of more than 6 years.

Shades

User-selectable variable shades from 9 to 13 are 

adjusted at the turn of a shade knob (shade variable). 

This product is in full conformity with related DIN, ISO, 

EN379 safety standards and ANSI Z87.1-2003 standard.

Filters

The ultra high performance of UV and IR Auto-

Darkening filters provides to user’s eyes and face 

full protection against UV and IR radiation during 

entire welding process, even in clear state. The UV/

IR protection level is up to shade 16 at all times.

Magnifying Cheater Lens

A Cheater Lens (sold separately) can be attached to 

the inside of the helmet by unhooking the wire bar at 

the bottom of the Inside Lens Cover, sliding the Cheater 

Lens in place, then securing it with the wire bar.

Figure E 

SAFETY

OPERA

TION

MAINTENANCE

SPECIFICA

TIONS

Summary of Contents for 67854

Page 1: ......

Page 2: ...personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses prac...

Page 3: ...Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts 5 Store idle equipment When not in use helmets must be stored in a dry location to inhibit rust Always lock up helmets and keep out of reach of children 6 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective gear is essential to protect aga...

Page 4: ...contact Do not immerse the filter in water b Should the Auto Darkening Welding Helmet not darken upon striking an arc stop welding immediately and have the helmet checked by a qualified service technician c Regularly replace the Front Lens Cover if it becomes cracked scratched pitted or otherwise damaged d Do not make any modifications to either the Auto Darkening Filter or the rest of the helmet ...

Page 5: ...ms helmet to grinding shield without shade flickering Power ON OFF Fully Automatic Shell Material High Impact Resistant Plastic Polyamide Nylon Storing Temperature 4 to 158 F Features Ratcheting headband with replaceable padded sweatband spare External cover lens 2 independent arc sensors which reduce the risk of blocked sensors during out of position welding variable Shade Control Knob adjusts fr...

Page 6: ...acked or pitted parts should be replaced immediately before using again to avoid severe personal injury Shade Control Knob Tension Adjustment Knob Figure A Shade Number and Grinding Mode Selection 1 Select the shade number you need see Shade Guide Chart on the previous page by turning the Shade Control Knob Be sure that the shade number of the Welding Helmet is the correct shade number for your ap...

Page 7: ...usts the speed the lens changes In FAST position 25 45 seconds In SLOW position 65 80 seconds SENSITIVITY LOW HIGH DELAY TIME SLOW FAST ANSI Z87 1 2003 Variable Shade 4 9 13 SKU 67854 Sensitivity Adjustment Switch Adjusts the amount of light needed to activate the lens to darken Figure D Solar Cells This Welding Helmet utilizes high performance solar cells as power supply and has two built in 3V l...

Page 8: ...the cover lens b Sensors are soiled clean surface of the sensors c Welding current is too low turn Dark to Clear Adjustment switch to the SLOW position if necessary 3 Slow Response a Operating temperature is too low do not use at temperatures below 23 F 4 Poor Vision a Front Inside Cover Lens and or filter soiled change it b Insufficient ambient light c Shade number is incorrectly set reset shade ...

Page 9: ...nt of the lens lift up on the tab at the bottom of the frame to access the lens cover b Remove the protection film from both sides of the new Lens if it comes with a film covering Place the new Lens into place by bending it slightly and sliding it between the tabs at each side of the lens until it snaps into place c Make sure that the Lens is securely installed If the unit has a frame make sure th...

Page 10: ...WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF...

Page 11: ...Page 11 For technical questions please call 1 800 444 3353 Item 67854 Grind Assembly Diagram SAFETY OPERATION MAINTENANCE SPECIFICATIONS ...

Page 12: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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