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For technical questions, please call 1-800-444-3353.

Item 67854 

        

Operating Instructions

  Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this 

manual including all text under subheadings therein before set up or use of this product.

Function

The Auto-Darkening Welding Helmet is designed to protect the eyes and face from sparks, splatter, and 

harmful radiation under normal welding conditions. The Auto-Darkening Filter automatically changes from 

a clear state to a dark state when an arc is struck, and it returns to the clear state when welding stops.

Before Welding

The Auto-Darkening Welding Helmet comes ready 

for use. The only things you need to do before 

welding are to remove the protective film from both 

sides of the lens (if not already done), adjust the 

position of the headband, select the correct shade 

number for your application, and test the helmet 

for proper operation as described following.
Check the Front Cover Lens to make sure that it is clean,  

and that no dirt is covering the two sensors on the 

front of the Filter Cartridge.  Also check the Front/

Inside Cover Lens and the Front Lens Retaining Frame, 

and make sure that they are secured in place.
Inspect all operating parts before each use for signs 

of wear or damage. Any scratched, cracked, or 

pitted parts should be replaced immediately before 

using again to avoid severe personal injury. 

Shade 

Control 

Knob

Tension 

Adjustment 

Knob

Figure A 

Shade Number and Grinding Mode Selection

1.  Select the shade number you need (see Shade 

Guide Chart on the previous page) by turning 

the Shade Control Knob. Be sure that the 

shade number of the Welding Helmet is the 

correct shade number for your application.

2. 

Note: 

If a selection of shades are recommended 

for your application, try the darkest setting first.

3.  The shade number can be set from 9 to 13 by 

turning the Shade Control Knob until the arrow 

points to the desired shade number. See Figure B.

4.  Remember to check with the Shade Guide 

Chart on the previous page to determine the 

proper shade number for your application.

5.  Important Note: Test the helmet auto-darkening 

filter lens before welding. While wearing the 

helmet, briefly strike an arc, keeping your face 

and eyes turned slightly away, and to one 

side. The lens should darken evenly when not 

directly facing the arc. If it does not darken 

properly, do not use the Welding Helmet.

Grind Mode Setting

To change to Grinding Mode, rotate the 

Shade Control Knob counterclockwise to 

Grind. This turns off the shade function so 

the helmet lens stays clear.  Use this function 

to provide protection while grinding.

CAUTION! Set the helmet to the proper 

shade setting before welding again.

9

10

11

12

13

Gr

ind

GRIND

9

10

11

12

13

Figure B 

SAFETY

OPERA

TION

MAINTENANCE

SPECIFICA

TIONS

Summary of Contents for 67854

Page 1: ......

Page 2: ...personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses prac...

Page 3: ...Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts 5 Store idle equipment When not in use helmets must be stored in a dry location to inhibit rust Always lock up helmets and keep out of reach of children 6 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective gear is essential to protect aga...

Page 4: ...contact Do not immerse the filter in water b Should the Auto Darkening Welding Helmet not darken upon striking an arc stop welding immediately and have the helmet checked by a qualified service technician c Regularly replace the Front Lens Cover if it becomes cracked scratched pitted or otherwise damaged d Do not make any modifications to either the Auto Darkening Filter or the rest of the helmet ...

Page 5: ...ms helmet to grinding shield without shade flickering Power ON OFF Fully Automatic Shell Material High Impact Resistant Plastic Polyamide Nylon Storing Temperature 4 to 158 F Features Ratcheting headband with replaceable padded sweatband spare External cover lens 2 independent arc sensors which reduce the risk of blocked sensors during out of position welding variable Shade Control Knob adjusts fr...

Page 6: ...acked or pitted parts should be replaced immediately before using again to avoid severe personal injury Shade Control Knob Tension Adjustment Knob Figure A Shade Number and Grinding Mode Selection 1 Select the shade number you need see Shade Guide Chart on the previous page by turning the Shade Control Knob Be sure that the shade number of the Welding Helmet is the correct shade number for your ap...

Page 7: ...usts the speed the lens changes In FAST position 25 45 seconds In SLOW position 65 80 seconds SENSITIVITY LOW HIGH DELAY TIME SLOW FAST ANSI Z87 1 2003 Variable Shade 4 9 13 SKU 67854 Sensitivity Adjustment Switch Adjusts the amount of light needed to activate the lens to darken Figure D Solar Cells This Welding Helmet utilizes high performance solar cells as power supply and has two built in 3V l...

Page 8: ...the cover lens b Sensors are soiled clean surface of the sensors c Welding current is too low turn Dark to Clear Adjustment switch to the SLOW position if necessary 3 Slow Response a Operating temperature is too low do not use at temperatures below 23 F 4 Poor Vision a Front Inside Cover Lens and or filter soiled change it b Insufficient ambient light c Shade number is incorrectly set reset shade ...

Page 9: ...nt of the lens lift up on the tab at the bottom of the frame to access the lens cover b Remove the protection film from both sides of the new Lens if it comes with a film covering Place the new Lens into place by bending it slightly and sliding it between the tabs at each side of the lens until it snaps into place c Make sure that the Lens is securely installed If the unit has a frame make sure th...

Page 10: ...WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF...

Page 11: ...Page 11 For technical questions please call 1 800 444 3353 Item 67854 Grind Assembly Diagram SAFETY OPERATION MAINTENANCE SPECIFICATIONS ...

Page 12: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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