Chesney's Alchemy GFL850URN User And Installation Instructions Manual Download Page 3

Page: 3 / 75

Contents

Section

Pages

Unpacking

3-4

Technical Data

Installation Parameters

6-7

Construction Information

8-12

Appliance Details

13-14

Preparing the Appliance for Installation

15-21

Installation

22-36

GV60 Control Information

37-48

Commissioning the Fire Unit

49-51

Briefing and Handover to the Customer

Servicing and Maintenance

53-61

Fault Finding

User Instructions

63-72

Installer Checklist

Dealer and Installer Information

Annual Service Record

Summary of Contents for Alchemy GFL850URN

Page 1: ...0...

Page 2: ...de is not present on the appliance it is necessary to refer to these technical instructions which will provide the necessary information concerning the modification of the appliance to the conditions...

Page 3: ...paring the Appliance for Installation 15 21 7 Installation 22 36 8 GV60 Control Information 37 48 9 Commissioning the Fire Unit 49 51 10 Briefing and Handover to the Customer 52 11 Servicing and Maint...

Page 4: ...stered person in accordance with national and local regulations for both gas and electricity If required The installation must comply with local and national building regulations For the Republic of I...

Page 5: ...4 Fig 7 Smoke Match Holder Fig 8 Remote Control Handset Fig 9 Pressure Test and Isolation Valve...

Page 6: ...NG I2H G20 at 20mbar Gas Type Gas Category Type and Supply Pressure Countries of Destination LU LV NO PL PT RO SE Sl SK TR NG I2H G20 at 20mbar Appliance Gas Type Gas Category Type and Supply Pressur...

Page 7: ...liance It is advised that a flue specialist inspect the flue system on an annual basis to ensure that the flue system is sound and the combustion products outlet terminal is clear of obstruction The f...

Page 8: ...fitted with an integral guard It is recommended that a guard be used for the protection of young children the elderly or infirm and also for normal use conforming to BS8423 2002 such that access to t...

Page 9: ...f the smoke is drawn into the chimney liner without problem continue with the installation If there is little or no flow into the chimney preheat the chimney and repeat the smoke test If there are sti...

Page 10: ...for the chimney breast including the top of the chimney breast the material in the chimney breast and the back wall of the chimney breast The construction must comply with all relevant regulations Th...

Page 11: ...Fig 16 Front elevation Side elevation The appliance supports are approx For measurement D See table above Height 135mm x Depth 355mm Including plaster and skimming see fig 17 Fig 17 Front Elevation Si...

Page 12: ...e appliance s gas inlet location to ensure a smooth run For ease the gas is best run to the left side of the appliance An isolation valve or valves must be fitted near to the appliance in an accessibl...

Page 13: ...re the appliance does not rest on the lower tray leave a gap of at least 20mm under the controls housing 10mm around the sides top and at least 15mm at the back This space is for the collection of deb...

Page 14: ...e made for the battery compartment Suggested opening size for stone slips behind the outer casing flange Appliance Length Height GFL850Urn 910mm 410mm Suggested opening size for stone slips in front o...

Page 15: ...14 Fig 23...

Page 16: ...sing the Allen key to prevent damage to paintwork The glass is not bonded to the glass fixing bracket Hold the glass and the bracket when fitting to the appliance Ensure the glass is clean on both sid...

Page 17: ...ixing see fig 26 Fig 26 IMPORTANT NOTE The glass is not bonded to the glass fixing bracket Hold the glass and the bracket when removing from the appliance Lift the glass and bracket from the bottom an...

Page 18: ...clothing The fibre matting is also very fragile and must be handled with care to avoid damage IMPORTANT Only use a soft brush to clean the surface Do NOT use a vacuum to clean the fibre bed see fig 2...

Page 19: ...ead spark lead cable and 8 core cable from the controls box See fig 32 35 Fig 32 Fig 33 Fig 34 Fig 35 Undo the interrupter nut and pull out the cable black grommet from the interrupter block See fig 3...

Page 20: ...nnections are threaded through the plate hole see fig 41 44 NOTE The TTB bullet connections are supplied from Chesney s factory disconnected to avoid damage to the TTB and are to be connected during i...

Page 21: ...20 Fig 47 Remove the screws to release the inner casing from the outer casing see fig 48 Fig 48 Carefully slide the inner casing out see fig 49 Fig 49...

Page 22: ...emove the housing see fig 50 51 Fig 50 Fig 51 Remove the screws attaching the spigot and drop the spigot out see fig 52 53 Fig 52 Fig 53 Remove the screws holding the debris shield and drop the shield...

Page 23: ...acers attached to the back of the appliance and 2 spacers attached to the base of the appliance see fig 56 57 this ensures the distance of the debris void and must not be removed Fig 56 Fig 57 Fit the...

Page 24: ...Elevation Fig 61 Fig 62 Fitting the spigot Conventional Class 1 chimney with no liner If the appliance is fitted into a conventional Class 1 chimney with no liner the spigot is still required Screw th...

Page 25: ...heat proof sealant to seal the liner to the spigot Pull the liner through into the appliance opening and connect the spigot to the liner then secure and seal see fig 64 65 Fig 64 Fig 65 Push the spigo...

Page 26: ...got slides into the channels to form a good seal see fig 68 69 Fig 68 Fig 69 Secure the inner casing to the outer casing via the hex bolts at each end see fig 70 71 Fig 70 Fig 71 Refit the emissions d...

Page 27: ...d to the TTB see fig 74 75 Fig 74 Fig 75 Undo the 4 screws at the back of the appliance to release the TTB see fig 76 Attach the two white right angled female connections to the TTB see Fig 77 Refit t...

Page 28: ...27 Connect the bullet connections to the black box and interrupter bullet connections Fig 79 82 Fig 79 Fig 80 Fig 81 Fig 82...

Page 29: ...els Remove both panel brackets see fig 83 then fit one side panel see fig 84 Fig 83 Fig 84 Fit the back panel behind the side panel see fig 85 Fig 85 Fit the other side panel and secure see fig 86 87...

Page 30: ...lete removal for maintenance or repair Before connecting the fire unit purge the pipes from air and debris The burner assembly can now be connected to the gas supply The gas control is located on the...

Page 31: ...black grommet into the interrupter block and tighten the interrupter nut ensure the lever tip is fitted so when pushed down the lever connects with the rest button See fig 95 98 check all wiring is co...

Page 32: ...n any metal work Test the connections for soundness Attach the burner and secure fig 101 102 Fig 101 Fig 102 Before fitting the glass move the 5 locking slides to the front then lift the glass fixing...

Page 33: ...event damage to paintwork see fig 106 Fig 106 CAUTION All connections must be gastight Light the appliance on full and carry out a pressure check Contact the gas company if the line pressure is not co...

Page 34: ...rner base allowing a gap of 10mm around the opening Fig 107 108 Fig 107 Fig 108 Fit the bronze urn over the pilot Fig 109 110 Fig 109 Fig 110 Sit the Rimex strip across the front Fig 111 Fig 111 Push...

Page 35: ...Fig 114 Before fitting the burner check the seal is in place Fig 115 Fig 115 Fit the burner and secure using the securing levelling screws To level the burner screw in the left or right screw further...

Page 36: ...o ventilate the odours This is quite normal due to the curing of paints and materials avoid touching the paintwork during this curing process any odours should disappear within a few hours of operatio...

Page 37: ...ver see fig 119 Within the subsequent 20 seconds press the down arrow see fig 120 button on the remote handset until you hear an additional long beep confirming the code is set Fig 119 Fig 120 NOTE Th...

Page 38: ...hermoelectric flame failure device Safety interlock Pressure regulator or throttle Minimum rate selling with fixed or adjustable orifices Pilot gas adjustment screw GV60 models require no external ele...

Page 39: ...ed installer service agency or the gas supplier The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 or The International...

Page 40: ...to 12 mbar 8 W C to 12 W C 20 to 30 mbar 3 W C to 12 W C 7 5 to 30 mbar CE 5 to 40 mbar 7 5 to 30 mbar Max Ambient Temperature 32 F to 176 F 0 C to 80 C Mounting Position Mount valve 0 to 90 in any di...

Page 41: ...nce manufacturer s responsibility to determine GV60 s suitability for a specific application WARNING Do not remove screws from the gas valve Do not adjust and or alter any components marked with tampe...

Page 42: ...valve 3 Install a sediment trap where required in the supply line to the gas valve see fig M2 Fig M2 Sediment Trap where required WARNING The main gas valve must be disconnected from the gas supply p...

Page 43: ...ation apply an approved leak test solution to all pipe connections including adapters and the valve inlet and outlet Bubbles indicate a leak 5 If a leak is detected tighten pipe connections including...

Page 44: ...e Snap the plug of the 8 wire cable in the receptacle on the valve and receiver Insert batteries Do not use metal tools Using a metal tool could cause a short that may damage the receiver Place ON OFF...

Page 45: ...5 Proper Flame Impingement on thermocouple Outlet Pressure Adjustment Pressure regulator or throttle are located under the cover and can be reached by removing the plug see figures 4 and 6 WARNING Do...

Page 46: ...w the fixed orifice until it stops 5 Close pressure tap s by turning the screw s full clockwise Check all connections pressure tap s for leaks Fig M6 Combination Control GV60 Cover FINAL CHECK Observe...

Page 47: ...s instructions If you cannot reach the gas supplier call the fire department B Use only your hand to push in or turn the gas control knobs Never use tools If a knob will not push in or turn by hand d...

Page 48: ...firm the ignition is in process Once pilot ignition is confirmed there is main gas flow NOTE If the pilot does not stay lit after several tries turn the main valve knob to off and follow the instructi...

Page 49: ...48 Fig M10...

Page 50: ...ng this period keep the room well ventilated Check that all available functions work correctly See Lighting the appliance in User Instructions for information Light the fire on maximum and run for at...

Page 51: ...out of the room If the smoke doesn t get drawn in the appliance then the restrictor plate can be adjusted Adjusting the Restrictor Plate Important The restrictor plate is set to the maximum efficienc...

Page 52: ...ing the whole burner area If this does not happen then the appliance should be turned off allowing 5 minutes before attempting to relight Check the stability of the flame by turning to low rate then b...

Page 53: ...in the lighting instructions section on pages 65 69 If the appliance repeatedly shuts off after being re started as detailed in the Lighting instructions section a GAS SAFE registered engineer should...

Page 54: ...test On the failure of pilot burner ignition or control valve have the repairs carried out by a competent person Inspecting the Flue Chimney The appliance must be serviced by a qualified person in acc...

Page 55: ...edges then stick part of the seal on the lip across the top edge then press the seal into the fold shown in fig 128 below right to ensure a good seal Fig 127 Fig 128 Replacing the RF receiver control...

Page 56: ...7 Remove the screw on the ON OFF switch bracket Fig 134 135 Slide out the ON OFF switch out of the holder Fig 136 Disconnect the switch lead from the controls box and release the spade connector from...

Page 57: ...441 Ensure the appliance is cold before commencing work Remove the glass Isolate the appliance and remove the urn burner and Rimex base Disconnect the main 8mm gas supply pipe from the test point the...

Page 58: ...purchased from a Chesney s supplier as the valve s high rate and low rate screws must be set Work should only be carried out by a competent person and all gas work must be carried out by a Gas Safe Re...

Page 59: ...rk and remove the interrupter block see fig 151 Fig 150 Fig 151 Disconnect the 8 wire cable see fig 152 Fig 152 Only replace with genuine parts refitting in the reverse order Test soundness of all gas...

Page 60: ...ect the battery extension lead see page 29 30 and disconnect the wiring attached to the burner assembly Lift the burner base clear from the appliance Disconnect the flexi tube using a 15mm spanner see...

Page 61: ...nd burner base assembly Remove the panel bracket and screw see fig 157 to release the side panel see fig 158 Fig 157 Fig 158 Remove the back panel see fig 159 Fig 159 Remove the panel bracket and scre...

Page 62: ...ed to GFL850Urn Remove the urn and burner Remove the panels Behind the back panel is an access point to the TTB sensor see fig 162 Undo the 4 screws Remove the TTB connections see fig 163 Remove the T...

Page 63: ...s correct Check for blockages Check for draughts Check the pilot gas slots are clear Check for a clear spark Pilot lights but does not light main burner Check the pilot flame is heating the thermocoup...

Page 64: ...l become hot while the appliance is running so it is recommended that a guard conforming to BS8423 2002 be used for the protection of young children i e in nurseries aged or infirm persons Do not leav...

Page 65: ...t be checked on a regular basis to ensure there is no obstruction The appliance when lit from cold will start off with a blue flame and will gradually turn more yellow as the flue and appliance heat u...

Page 66: ...switching off are performed in the MAN position the manual control of the remote control In addition the remote control can also be used to set a number of additional functions Temperature display in...

Page 67: ...ceiver acknowledges the transmission with a sound signal The appliance will automatically enter the standby position if there is no transmission for 6 hours Set the remote control to the MAN position...

Page 68: ...s extinguished or goes out in use allow 5 minutes before attempting to restart following the lighting sequence If the fire shuts itself off repeatedly do not use the fire and have the flue and fire ch...

Page 69: ...the SET button until the temperature on the display flashes Set the required temperature by using the button Up button and the Down button Caution The minimum temperature is 5 C 40 F Control of the ni...

Page 70: ...emperature Timer Mode The valve will turn to pilot flame if there is no change in flame height for a 6 hour period In Temperature Timer Mode if the ambient room temperatures changes the flame height w...

Page 71: ...nit battery see fig 168 Remote Handset Battery Fig 168 3 x 1 5V AAA Quality alkaline recommended Receiver Batteries 4 x 1 5V AA Quality alkaline recommended If the batteries are running low you will h...

Page 72: ...a mild glass cleaner Use a soft cloth to avoid scratches that may weaken the glass Follow instructions for removing the glass Important Notes Ensure the appliance is cold Care must be taken when usin...

Page 73: ...ar protective gloves and a dust mask conforming to EN 149 2001 A1 2009 FFP3 available from most DIY shops It is necessary to clean the fire if debris or soot deposits have accumulated Use a soft brush...

Page 74: ...ing Pressure Working Pressure Ventilation PASS FAIL Ventilation requirements for appliance 16 Dealer and Installer Information Dealer and Installer Information Dealer Installation Company Contact No G...

Page 75: ...tact No Gas Safe Register No Date of Service Annual service record Year 4 Gas Safe Registered Engineer Contact No Gas Safe Register No Date of Service Annual service record Year 5 Gas Safe Registered...

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Chesney's Alchemy GFL850URN, User And Installation Instructions Manual

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