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CAUTION

Read, understand, and practice the precautionary and operating instructions . Know the limitations associated with the 

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Hydrocollator SS-2, M-2, SS, E-2, E-1, M-4 Heating Units . Observe the cautionary and operational decals installed on the unit .

DO NOT operate this unit in an environment where other devices are being used that intentionally radiates electromagnetic 

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energy in an unshielded manner . Portable and mobile RF communications equipment can affect Medical Electrical 

Equipment . 

The Hydrocollator Heating Unit generates, uses, and can radiate radio frequency energy and, if not installed and used 

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in accordance with the instructions, may cause harmful interference to other devices in the vicinity . However, there is 

no guarantee that interference will not occur in a particular installation . Harmful interference to other devices can be 

determined by turning the Hydrocollator Heating Unit on and off . Try to correct the interference using one or more of 

the following: reorient or relocate the receiving device, increase the separation between the equipments, connect the 

equipment to an outlet on a different circuit from that which the other device(s) are connected and consult the DJO, LLC 

Service Department for help .

Do not use accessories other than those supplied with the Hydrocollator Heating Unit or recommended by DJO, LLC . The 

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safety of other products has not been established, and their use could result in injury to the patient .

Never adjust the thermostat too high . The thermostat is extremely sensitive and the slightest adjustment will alter the 

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temperature several degrees . The recommended operating temperature is 160° F to 165° F (71° C to 74° C) . The temperature 

of the water should be checked with a thermometer after every adjustment, before using the HotPac . Always allow 

sufficient time for the water temperature to stabilize .

The Hydrocollator Heating Unit should not be installed above a surface that is susceptible to casual water damage .

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Always keep the water level over the top of the HotPacs to avoid burning or scorching of the packs .

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Never allow the HotPacs to dry after use .

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Check water level daily as it has a natural loss due to evaporation .

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Clean the tank periodically as described in the maintenance portion of this manual .

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Check unit periodically for signs of leaking and contact service if leaks are noted .

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Always replace Hydrocollator HotPacs as soon as they show signs of wear .

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If the unit is to be left unattended for a period of time, unplug the unit, remove the packs, empty the water, and clean the 

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tank .

Do not move the Hydrocollator Heating Unit while filled with heated water . Tipping over could result in burns to the user or 

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others .

Always unplug the Hydrocollator Heating Unit from the power source before attempting to empty water from unit .

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Always use factory authorized replacement parts .

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Always destroy and replace HotPacs which are exposed to contamination: hazardous or cleaning materials, bodily fluids, 

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mold, etc .

This unit should be operated, transported, and stored in temperatures between  -40° C to +70° C (-40° F to 158° F) and no 

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requirements for atmospheric pressure, with relative humidity ranging from 10% - 100% .

Treatment time should not exceed 30 minutes .

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DO NOT retrieve HotPacs from tank or replace HotPacs in tank with unprotected hand .

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Avoid direct contact with mounting rack in tank .

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Always wrap HotPac with towel or terry cover before handling or applying to patient .

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Constantly monitor HotPac application to ensure that the skin is not becoming too hot .

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Damage to skin can occur from exposure to extreme heat or cold . Note instructions for proper use .

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DO NOT apply over insensitive skin or in the presence of poor circulation .

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Never lay or sit on top of the HotPac .

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DO NOT use HotPac directly over cuts, abrasions or wounds .

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Consult health care professional before using HotPacs on non-communicative individuals .

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Exercise extreme caution when using HotPacs on non-communicative individuals .

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SAFETY PRECAUTIONS

Hydrocollator® Heating Units

Summary of Contents for hydrocollator

Page 1: ...User Manual 120 Volt Units HEATING UNITS Hydrocollator Moving Rehabilitation Forward SS M 4 M 2 SS 2 E 2 E 1 ISO 13485 CERTIFIED...

Page 2: ......

Page 3: ...ademark of DJO LLC HotPac is a trademark of DJO LLC Comet of Prestige Brands Inc Soft Scrub of the Dial Corporation Scotch Brite of 3M TABLE OF CONTENTS Hydrocollator Heating Units 2009 DJO LLC Vista...

Page 4: ...TIONARY DEFINITIONS The precautionary instructions found in this section and throughout this manual are indicated by specific symbols Understand these symbols and their definitions before operating th...

Page 5: ...be installed above a surface that is susceptible to casual water damage Always keep the water level over the top of the HotPacs to avoid burning or scorching of the packs Never allow the HotPacs to d...

Page 6: ...t The Hydrocollator Heating Unit should be placed on a smooth level surface The surface should support up to the Filled Weight weight of heating unit filled with water found in Technical Specification...

Page 7: ...re fitted with a thermal cut out thermostat which acts as a non self resetting thermal cut out In the unlikely event of a fault condition this device is designed to open the power circuit between 180...

Page 8: ...ng Element 12 Junction Box J Box Cover 5 Overtemp Thermostat 13 Reset Overtemp Button 6 Thermostat Hydraulic 14 Pilot Lamp Red 7 Bracket comes with 6 15 Pilot Lamp Clear 8 Drain Valve View Inside Rear...

Page 9: ...Wiring Harness 21 20 17 Diagram CONTINUED Not illustrated 28 Stainless Steel Wire Rack 29 DrainValve Ball 1 2 in Replacement 30 Drain Hose Bib 31 Replacement Tank 32 Outer Jacket 33 Handle Lid Kit 34...

Page 10: ...nternal 15 amp Standard Accessories Includes eight Standard size HotPacs M 2 Model Power Supply 110 120 V Rated Frequency 60 Hz Power Consumption 1000 W Tank Capacity 68 81 Liters Filled Weight 190 lb...

Page 11: ...35 lbs 61 2 kg Shipping Weight 143 lbs 64 9 kg Fuses Internal 15 amp Standard Accessories Includes twenty four Standard size HotPacs SS Model Power Supply 110 120 V Rated Frequency 60 Hz Power Consump...

Page 12: ...ing Weight 35 lbs 15 9 kg Fuses Internal 15 amp Standard Accessories Includes two Oversize HotPacs three Standard size HotPacs and 1 Neck Contour HotPac E 1 Model Power Supply 110 120 V Rated Frequenc...

Page 13: ...tom of the unit on the control panel It has been tested and preset at the factory to normal operating temperature If further adjustment is necessary it can be easily accomplished by turning the adjust...

Page 14: ...Drain and clean 2 Packs too hot Thermostat set too high 1 Thermostat failure 2 Adjust thermostat 1 Replace thermostat 2 Packs too cool Thermostat set too low 1 Thermostat failure 2 Adjust thermostat...

Page 15: ...inch 21259 23 Drain Copper Tube Part A 21286 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 28 Stainless Wire Rack 22304 29 Drain Valv...

Page 16: ...each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 28 Stainless Wire Rack 22259 29 DrainValve Ball 1 2 in Replacement 21085 30 Drain Hose Bib 23392 31 Replac...

Page 17: ...20237 19 Caster 3 inch 21260 23 Drain Copper Tube Part A 21286 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 21617 28 Rack Stainless Steel...

Page 18: ...Knob 21025 23 Drain Copper Tube Part A 21288 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 29 DrainValve Ball 1 2 in Replacement 2137...

Page 19: ...9 15 Pilot Lamp Clear 22148 16 E 2 Lid Handle 20512 23 Drain Copper Tube Part A 21288 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 29...

Page 20: ...lear 22148 16 Lid Hinge Rod 22668 17 Handle Lid 21025 18 Handle Side Kit 21994 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 28 Rack S...

Page 21: ...n hose to it when draining The Hydrocollator Heating Unit is made of high quality stainless steel that with proper care and maintenance could easily last a lifetime Improper care could allow the stain...

Page 22: ...a low abrasive bathroom cleaner 1 with a soft cloth or green blue or white Scotch Brite type scouring pad Stainless steel wool may be used if necessary but not regular carbon steel wool Check for low...

Page 23: ...mpany service agent Any malfunction or failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and necessary maintenance or any use that is incon...

Page 24: ......

Page 25: ...ta CA 92081 USA Phone 1 800 592 7329 USA Phone 1 423 870 2281 or 1 317 406 2250 Fax 1 317 406 2014 chattgroup com 2009 DJO LLC 56317_E E112166 UL60601 1 CSA C22 2 NO 601 1 Classified only with respect...

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