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11

SETUP

Hydrocollator® Heating Units

Remove all of the contents inside the Hydrocollator Heating Unit and then replace the wire 
rack . Make certain the drain valve is closed before filling the tank with water . The tank should 
be approximately 3/4 full with packs removed . The tank may be filled from any standard type 
faucet .

Check the voltage rating on the serial decal plate which is located on the back of the unit . To 
turn the unit on, simply plug the unit into a 120 Volt~, 60 Hz outlet as indicated on the decal 
plate . To turn the unit off, simply unplug from outlet . Do not attempt to use direct current . 
Follow the procedures indicated in the Precautionary Instructions . Do not attempt to use the 
unit if it is not properly grounded . 

OPERATION

The Hydrocollator Heating Unit is simple and easy to operate . The controls are located in the 
rear, near the bottom of the unit . The thermostat controls the temperature of the water . It is 
located near the bottom of the unit on the control panel . It has been tested and preset at the 
factory to normal operating temperature . If further adjustment is necessary, it can be easily 
accomplished by turning the adjusting screw located on the thermostat . 

Turning the outer 

screw counterclockwise lowers the temperature, while turning it clockwise raises it.
NOTE: Do not turn the inner stem under any circumstance! Stem is preset by the    

 

 

manufacturer.

The Hydrocollator Heating Units operate through the use of a hydraulic capillary-type 
thermostat and can be left plugged in and turned on to provide a ready supply of heated 
HotPacs  . 
The HotPac rack accommodates different sizes and types of packs . 

SS-2 Unit

 – The SS-2 unit comes complete with eight standard HotPacs .

M-2 Units

 - The M-2 unit comes complete with 12 standard HotPacs . 

M-4 Units

 - The M-4 unit comes complete with 24 standard HotPacs .

SS Unit

 – The SS unit holds eight Standard Size packs . Special rack holds two Neck Contour    

 

packs .

E-2 Unit

 –  The E-2 unit comes complete with two Oversize, three Standard Size packs and  

 

 

one Neck Contour pack .

E-1 Unit 

– With the insert in, the rack accommodates four Standard Size packs .

Summary of Contents for hydrocollator

Page 1: ...User Manual 120 Volt Units HEATING UNITS Hydrocollator Moving Rehabilitation Forward SS M 4 M 2 SS 2 E 2 E 1 ISO 13485 CERTIFIED...

Page 2: ......

Page 3: ...ademark of DJO LLC HotPac is a trademark of DJO LLC Comet of Prestige Brands Inc Soft Scrub of the Dial Corporation Scotch Brite of 3M TABLE OF CONTENTS Hydrocollator Heating Units 2009 DJO LLC Vista...

Page 4: ...TIONARY DEFINITIONS The precautionary instructions found in this section and throughout this manual are indicated by specific symbols Understand these symbols and their definitions before operating th...

Page 5: ...be installed above a surface that is susceptible to casual water damage Always keep the water level over the top of the HotPacs to avoid burning or scorching of the packs Never allow the HotPacs to d...

Page 6: ...t The Hydrocollator Heating Unit should be placed on a smooth level surface The surface should support up to the Filled Weight weight of heating unit filled with water found in Technical Specification...

Page 7: ...re fitted with a thermal cut out thermostat which acts as a non self resetting thermal cut out In the unlikely event of a fault condition this device is designed to open the power circuit between 180...

Page 8: ...ng Element 12 Junction Box J Box Cover 5 Overtemp Thermostat 13 Reset Overtemp Button 6 Thermostat Hydraulic 14 Pilot Lamp Red 7 Bracket comes with 6 15 Pilot Lamp Clear 8 Drain Valve View Inside Rear...

Page 9: ...Wiring Harness 21 20 17 Diagram CONTINUED Not illustrated 28 Stainless Steel Wire Rack 29 DrainValve Ball 1 2 in Replacement 30 Drain Hose Bib 31 Replacement Tank 32 Outer Jacket 33 Handle Lid Kit 34...

Page 10: ...nternal 15 amp Standard Accessories Includes eight Standard size HotPacs M 2 Model Power Supply 110 120 V Rated Frequency 60 Hz Power Consumption 1000 W Tank Capacity 68 81 Liters Filled Weight 190 lb...

Page 11: ...35 lbs 61 2 kg Shipping Weight 143 lbs 64 9 kg Fuses Internal 15 amp Standard Accessories Includes twenty four Standard size HotPacs SS Model Power Supply 110 120 V Rated Frequency 60 Hz Power Consump...

Page 12: ...ing Weight 35 lbs 15 9 kg Fuses Internal 15 amp Standard Accessories Includes two Oversize HotPacs three Standard size HotPacs and 1 Neck Contour HotPac E 1 Model Power Supply 110 120 V Rated Frequenc...

Page 13: ...tom of the unit on the control panel It has been tested and preset at the factory to normal operating temperature If further adjustment is necessary it can be easily accomplished by turning the adjust...

Page 14: ...Drain and clean 2 Packs too hot Thermostat set too high 1 Thermostat failure 2 Adjust thermostat 1 Replace thermostat 2 Packs too cool Thermostat set too low 1 Thermostat failure 2 Adjust thermostat...

Page 15: ...inch 21259 23 Drain Copper Tube Part A 21286 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 28 Stainless Wire Rack 22304 29 Drain Valv...

Page 16: ...each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 28 Stainless Wire Rack 22259 29 DrainValve Ball 1 2 in Replacement 21085 30 Drain Hose Bib 23392 31 Replac...

Page 17: ...20237 19 Caster 3 inch 21260 23 Drain Copper Tube Part A 21286 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 21617 28 Rack Stainless Steel...

Page 18: ...Knob 21025 23 Drain Copper Tube Part A 21288 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 29 DrainValve Ball 1 2 in Replacement 2137...

Page 19: ...9 15 Pilot Lamp Clear 22148 16 E 2 Lid Handle 20512 23 Drain Copper Tube Part A 21288 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 29...

Page 20: ...lear 22148 16 Lid Hinge Rod 22668 17 Handle Lid 21025 18 Handle Side Kit 21994 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 28 Rack S...

Page 21: ...n hose to it when draining The Hydrocollator Heating Unit is made of high quality stainless steel that with proper care and maintenance could easily last a lifetime Improper care could allow the stain...

Page 22: ...a low abrasive bathroom cleaner 1 with a soft cloth or green blue or white Scotch Brite type scouring pad Stainless steel wool may be used if necessary but not regular carbon steel wool Check for low...

Page 23: ...mpany service agent Any malfunction or failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and necessary maintenance or any use that is incon...

Page 24: ......

Page 25: ...ta CA 92081 USA Phone 1 800 592 7329 USA Phone 1 423 870 2281 or 1 317 406 2250 Fax 1 317 406 2014 chattgroup com 2009 DJO LLC 56317_E E112166 UL60601 1 CSA C22 2 NO 601 1 Classified only with respect...

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