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This manual contains general instructions for operation, precautionary instructions, and 
maintenance recommendations for the owners and operators of the Hydrocollator SS-2,  
M-2, M-4, SS, E-2 and E-1 Heating Units . In order to obtain maximum life and efficiency of the 
Hydrocollator Heating Units, please read this manual thoroughly and follow all instructions 
prior to operating the unit .

Specifications put forth in this manual were in effect at the time of publication . However, 
owing to DJO, LLC's policy of continual improvement, changes to these specifications may be 
made at any time without obligation on the part of DJO, LLC .

FOREWORD

Hydrocollator® Heating Units

PRECAUTIONARY DEFINITIONS

The precautionary instructions found in this section and throughout this manual are indicated by specific 
symbols . Understand these symbols and their definitions before operating this equipment . The definitions of 
these symbols are as follows:

CAUTIONS 

- Text with a “CAUTION” indicator explains possible safety infractions that could have the 

potential to cause minor to moderate injury or damage to equipment .

WARNINGS -

 Text with a “WARNING” indicator explains possible safety infractions that will 

potentially cause serious injury and equipment damage .

DANGERS 

- Text with a “DANGER” indicator explains possible safety infractions that are imminently 

hazardous situations that would result in death or serious injury .

NOTE:

 Throughout this manual, “

NOTE

” may be found . These notes are helpful information to aid in the  

             particular area or function being described .

Summary of Contents for hydrocollator

Page 1: ...User Manual 120 Volt Units HEATING UNITS Hydrocollator Moving Rehabilitation Forward SS M 4 M 2 SS 2 E 2 E 1 ISO 13485 CERTIFIED...

Page 2: ......

Page 3: ...ademark of DJO LLC HotPac is a trademark of DJO LLC Comet of Prestige Brands Inc Soft Scrub of the Dial Corporation Scotch Brite of 3M TABLE OF CONTENTS Hydrocollator Heating Units 2009 DJO LLC Vista...

Page 4: ...TIONARY DEFINITIONS The precautionary instructions found in this section and throughout this manual are indicated by specific symbols Understand these symbols and their definitions before operating th...

Page 5: ...be installed above a surface that is susceptible to casual water damage Always keep the water level over the top of the HotPacs to avoid burning or scorching of the packs Never allow the HotPacs to d...

Page 6: ...t The Hydrocollator Heating Unit should be placed on a smooth level surface The surface should support up to the Filled Weight weight of heating unit filled with water found in Technical Specification...

Page 7: ...re fitted with a thermal cut out thermostat which acts as a non self resetting thermal cut out In the unlikely event of a fault condition this device is designed to open the power circuit between 180...

Page 8: ...ng Element 12 Junction Box J Box Cover 5 Overtemp Thermostat 13 Reset Overtemp Button 6 Thermostat Hydraulic 14 Pilot Lamp Red 7 Bracket comes with 6 15 Pilot Lamp Clear 8 Drain Valve View Inside Rear...

Page 9: ...Wiring Harness 21 20 17 Diagram CONTINUED Not illustrated 28 Stainless Steel Wire Rack 29 DrainValve Ball 1 2 in Replacement 30 Drain Hose Bib 31 Replacement Tank 32 Outer Jacket 33 Handle Lid Kit 34...

Page 10: ...nternal 15 amp Standard Accessories Includes eight Standard size HotPacs M 2 Model Power Supply 110 120 V Rated Frequency 60 Hz Power Consumption 1000 W Tank Capacity 68 81 Liters Filled Weight 190 lb...

Page 11: ...35 lbs 61 2 kg Shipping Weight 143 lbs 64 9 kg Fuses Internal 15 amp Standard Accessories Includes twenty four Standard size HotPacs SS Model Power Supply 110 120 V Rated Frequency 60 Hz Power Consump...

Page 12: ...ing Weight 35 lbs 15 9 kg Fuses Internal 15 amp Standard Accessories Includes two Oversize HotPacs three Standard size HotPacs and 1 Neck Contour HotPac E 1 Model Power Supply 110 120 V Rated Frequenc...

Page 13: ...tom of the unit on the control panel It has been tested and preset at the factory to normal operating temperature If further adjustment is necessary it can be easily accomplished by turning the adjust...

Page 14: ...Drain and clean 2 Packs too hot Thermostat set too high 1 Thermostat failure 2 Adjust thermostat 1 Replace thermostat 2 Packs too cool Thermostat set too low 1 Thermostat failure 2 Adjust thermostat...

Page 15: ...inch 21259 23 Drain Copper Tube Part A 21286 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 28 Stainless Wire Rack 22304 29 Drain Valv...

Page 16: ...each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 28 Stainless Wire Rack 22259 29 DrainValve Ball 1 2 in Replacement 21085 30 Drain Hose Bib 23392 31 Replac...

Page 17: ...20237 19 Caster 3 inch 21260 23 Drain Copper Tube Part A 21286 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 21617 28 Rack Stainless Steel...

Page 18: ...Knob 21025 23 Drain Copper Tube Part A 21288 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 29 DrainValve Ball 1 2 in Replacement 2137...

Page 19: ...9 15 Pilot Lamp Clear 22148 16 E 2 Lid Handle 20512 23 Drain Copper Tube Part A 21288 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 29...

Page 20: ...lear 22148 16 Lid Hinge Rod 22668 17 Handle Lid 21025 18 Handle Side Kit 21994 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 28 Rack S...

Page 21: ...n hose to it when draining The Hydrocollator Heating Unit is made of high quality stainless steel that with proper care and maintenance could easily last a lifetime Improper care could allow the stain...

Page 22: ...a low abrasive bathroom cleaner 1 with a soft cloth or green blue or white Scotch Brite type scouring pad Stainless steel wool may be used if necessary but not regular carbon steel wool Check for low...

Page 23: ...mpany service agent Any malfunction or failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and necessary maintenance or any use that is incon...

Page 24: ......

Page 25: ...ta CA 92081 USA Phone 1 800 592 7329 USA Phone 1 423 870 2281 or 1 317 406 2250 Fax 1 317 406 2014 chattgroup com 2009 DJO LLC 56317_E E112166 UL60601 1 CSA C22 2 NO 601 1 Classified only with respect...

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