CHARGETRONIX HPC-160-480-1 Installation Manual Download Page 6

 
  
  
  

 

  
  

 

Product Number

  

TP5-160-480

  

HPC-160-480

  

Input Voltage  

480V (3P + N + PE), 60Hz  

Output Voltage  

150

–1000 VDC  

Max Output Current  

Up to 200A per connector  

Up to 400A per connector  

FLA || Breaker Rating  

215A || 300A  

Power Factor  

>0.98  

Efficiency  

>94% at nominal output power  

Connector Options  

CCS1 and CCS1  

CCS1 and CHAdeMO  

CCS1  

CCS1 and CCS1  

CCS and CHAdeMO  

CHAdeMO Cable  

125A (Standard) or 200A   

CCS Cable  

200A  

400A Liquid Cooled  

Charging Protocol 
Standards  

Mode 4, IEC-61851, ISO-15118, DIN 70121 || Mode 4,CHAdeMO 0.9,1.0  

Cycle Mode  

1 x 160kW (Max: 200A)  

1 x 160kW (Max: 400A)  

Parallel Mode  

2 x 80kW  

2 x 80kW  

Connector cable length  

CCS 

– 16ft (5m) 

CHAdeMO 

– 16ft (5m)  

CCS 

–13ft (4m) 

CHAdeMO 

– 16ft (5m)  

Cable Management  

Included  

Included  

Weight  

880 lbs. (400 kg)  

1221 lbs. (550 kg)  

Dimensions (L x D x H)  

29.5

 

x 26.5’’ x 73’’

 

Insulation (input 

– output)  

>2.5 kV  

Ingress Protection  

NEMA 3S (IP54), IK10  

Operating Temperature  

-22°F to 131°F (-30°C to 55°C)  

Altitude  

 < 6600ft (2000m)  

Working || Storage Humidity  

≤ 95% RH || ≤ 99% RH (Non-condensing)  

Display  

10’’ LCD touch screen  

Communication || Protocol  

Ethernet, 4G/WiFi || OCPP 1.6J  

Access Control  

RFID: ISO/IEC 14443A/B | Credit Card Reader (Optional)  

Metering  

DC kWh meter per each connector  

Power Electronics Cooling  

Air cooling fans  

Electrical Safety: GFCI  

RCD 20 mA Type A  

Electrical Safety: Surge 
Protection  

20 kA  

Electrical Safety General   

Over Voltage, Under Voltage, Over Current, Missing Ground  

Electrical Safety: Output 
Short  

Output power disabled when output is short circuited  

Electrical Safety 
Temperature  

Temperature Sensors @ Charge Coupler and Power Electronics  

Emergency Stop  

Disables output power with emergency stop button  

Regulatory Compliance  

UL-2202 || EMC: EN 61000-6-1:2007, EN 61000-6-

3:2007/A1:2011/AC:2012  

Summary of Contents for HPC-160-480-1

Page 1: ...1 Installation Manual 160 kW DC Charger Product TP EVPD 160kW...

Page 2: ...Tronix By reading this document you agree that the information contained herein shall not be disclosed duplicated or used for any purpose other than the installation operation and maintenance of the e...

Page 3: ...DRAWING 160kW DCFC 8 CHARGER ANATOMY 9 MECHANICAL INSTALLATION 10 CHARGER INSTALLATION 11 AC Input Power Wiring 13 AC Input Termination 13 HOW TO START A CHARGING SESSION 14 CHARGER SETTINGS 15 MAINTE...

Page 4: ...ing certain components of the charger DANGER Denotes potential high voltage which carries a risk of electrical discharge that can result in severe injury and or death WARNING Denotes a hazard that cou...

Page 5: ...GE EQUIPMENT This charging system contains both AC and DC high voltage circuitry devices and components As such this charger equipment should only be installed by a qualified electrician trained to wo...

Page 6: ...nsions L x D x H 29 5 x 26 5 x 73 Insulation input output 2 5 kV Ingress Protection NEMA 3S IP54 IK10 Operating Temperature 22 F to 131 F 30 C to 55 C Altitude 6600ft 2000m Working Storage Humidity 95...

Page 7: ...to the charger Bollard position shall be in accordance with any applicable local code s Input cables must be copper 3P N flexible copper is preferred Please see the table listed on the next page for...

Page 8: ...8 OUTLINE OF DRAWING 160kW DCFC Figure 1 Charger Outline Figure 2 Charger Bottom View...

Page 9: ...9 CHARGER ANATOMY...

Page 10: ...ded and installed PREPARATION Ground Rod Connection Use acorn clamps to two 2 bare copper wire from the ground rod to the first rear anchor bolt as shown on the diagram SIDE ELEVATION The concrete fou...

Page 11: ...CING CHARGER ON MOUNTING PAD 1 A forklift will be required to move the charger into position The charger with the crate will weigh approximately 1050lbs The charger without the crate weighs approximat...

Page 12: ...12 INSTALL BASE FASTENERS 4 PLACES Install 1 2 x 1 x 1 8 thick washer then the lock washer and the 1 2 13 UNC nut and torque to Hilti specification...

Page 13: ...S L1 L2 L3 are the 3 phase lines N is the Neutral PE is the protective earth or ground Schematic diagram of the input connection of the charger The charger requires an input voltage of 480 VAC 3 Phase...

Page 14: ...ill provide options to select the authorization payment method 4 Scan the QR code at the charger or use the mobile app to begin the charging session 5 The charging session will begin within 60 seconds...

Page 15: ...WLAN CONF home guest wpa_supplicant conf Path DO NOT CHANGE 4 DEVICE IP 192 168 2 5 IP Address of Device 5 DEVICE GATEWAY 192 168 2 1 IP Address of Gateway 6 DEVICE NET MASK 255 255 255 0 IP Address o...

Page 16: ...normally VISUAL CHECK ITEMS 1 Check for abnormal sounds from running fans and power units i If there is an abnormal sound present please contact ChargeTronix at 1 949 694 1644 for further assistance 2...

Page 17: ...address information such as the corresponding IP address is not correct please re enter the address restart the charger AC input over voltage under voltage Please check the AC input side if the volta...

Page 18: ...ChargeTronix RFID cards This icon indicates that the charger is connected to a server network it can be authorized with registered RFID cards or the mobile app This icon indicates the working conditio...

Page 19: ...space around the charger to carry out any regular maintenance work 6 Appoint a trained person s responsible for the safe maintenance service of the charger 7 Neither ChargeTronix nor any of its affil...

Page 20: ...LED display Touch Screen or any product alteration or modification misuse abuse accident vandalism acts of nature power surges or use of software parts or supplies not supplied by ChargeTronix and ca...

Page 21: ...21 APPENDIX...

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