CHARGETRONIX HPC-160-480-1 Installation Manual Download Page 4

 
  
  
  

 

  
  

CRITICAL SAFETY  

  

READ THE ENTIRE MANUAL BEFORE DESIGNING OR INSTALLING 

EQUIPMENT 

 

  

WARNING 

 

This  unit  is  a  high-powered  electrical  device  and  can  be  hazardous  if  improperly  installed, 

serviced,  or  operated.    Failure  to  follow  procedures  in  this  manual  could  result  in  extreme 
hazard to personnel and/or damage to the equipment and related infrastructure. All installation, 
programming,  servicing,  maintenance,  and  operation must  comply  with  local  codes  and  the 
Authority Having Jurisdiction (here

after referred to as ‘AHJ’).  

  

IMPORTANT SAFETY INSTRUCTIONS

  

Symbols contained herein are international icons used to depict the various necessary levels of caution when installing, 
servicing, maintaining, or otherwise accessing this equipment. These same symbols will also appear on the equipment 
itself for identifying necessary caution levels required when accessing certain components of the charger.  

 

 

 

 

 

      DANGER

  

Denotes  potential  high  voltage,  which  carries  a  risk  of  electrical 
discharge that can result in severe injury and/or death.  

 

 

 

      WARNING

  

Denotes a hazard that could result in severe injury and/or death.  

  

 GENERAL 

 

 CAUTION

  

 

Denotes  a  potential  hazard  or  unsafe  practice  that  could  result  in 
injury. 

  

SERVICE WARNING

 

 

There are no serviceable items inside the equipment.  There  are high-voltage components inside the equipment 
which could cause severe injury or death if tampered with, touched, or otherwise accessed.  Do not attempt to repair 
the charger yourself.  Such servicing can only be performed by qualified personnel. 

  

CHARGING CABLE DAMAGE

 

 

Do not operate the charger if the charging cable has any exposed wires present or the cable is otherwise damaged. 

Shut off power to the charger at the electrical disconnect or at the breaker if such damage does occur or is present. 
Then, immediately contact ChargeTronix support. If there are any questions regarding this process, please contact 
ChargeTronix customer support. 

 

  

  

  

Summary of Contents for HPC-160-480-1

Page 1: ...1 Installation Manual 160 kW DC Charger Product TP EVPD 160kW...

Page 2: ...Tronix By reading this document you agree that the information contained herein shall not be disclosed duplicated or used for any purpose other than the installation operation and maintenance of the e...

Page 3: ...DRAWING 160kW DCFC 8 CHARGER ANATOMY 9 MECHANICAL INSTALLATION 10 CHARGER INSTALLATION 11 AC Input Power Wiring 13 AC Input Termination 13 HOW TO START A CHARGING SESSION 14 CHARGER SETTINGS 15 MAINTE...

Page 4: ...ing certain components of the charger DANGER Denotes potential high voltage which carries a risk of electrical discharge that can result in severe injury and or death WARNING Denotes a hazard that cou...

Page 5: ...GE EQUIPMENT This charging system contains both AC and DC high voltage circuitry devices and components As such this charger equipment should only be installed by a qualified electrician trained to wo...

Page 6: ...nsions L x D x H 29 5 x 26 5 x 73 Insulation input output 2 5 kV Ingress Protection NEMA 3S IP54 IK10 Operating Temperature 22 F to 131 F 30 C to 55 C Altitude 6600ft 2000m Working Storage Humidity 95...

Page 7: ...to the charger Bollard position shall be in accordance with any applicable local code s Input cables must be copper 3P N flexible copper is preferred Please see the table listed on the next page for...

Page 8: ...8 OUTLINE OF DRAWING 160kW DCFC Figure 1 Charger Outline Figure 2 Charger Bottom View...

Page 9: ...9 CHARGER ANATOMY...

Page 10: ...ded and installed PREPARATION Ground Rod Connection Use acorn clamps to two 2 bare copper wire from the ground rod to the first rear anchor bolt as shown on the diagram SIDE ELEVATION The concrete fou...

Page 11: ...CING CHARGER ON MOUNTING PAD 1 A forklift will be required to move the charger into position The charger with the crate will weigh approximately 1050lbs The charger without the crate weighs approximat...

Page 12: ...12 INSTALL BASE FASTENERS 4 PLACES Install 1 2 x 1 x 1 8 thick washer then the lock washer and the 1 2 13 UNC nut and torque to Hilti specification...

Page 13: ...S L1 L2 L3 are the 3 phase lines N is the Neutral PE is the protective earth or ground Schematic diagram of the input connection of the charger The charger requires an input voltage of 480 VAC 3 Phase...

Page 14: ...ill provide options to select the authorization payment method 4 Scan the QR code at the charger or use the mobile app to begin the charging session 5 The charging session will begin within 60 seconds...

Page 15: ...WLAN CONF home guest wpa_supplicant conf Path DO NOT CHANGE 4 DEVICE IP 192 168 2 5 IP Address of Device 5 DEVICE GATEWAY 192 168 2 1 IP Address of Gateway 6 DEVICE NET MASK 255 255 255 0 IP Address o...

Page 16: ...normally VISUAL CHECK ITEMS 1 Check for abnormal sounds from running fans and power units i If there is an abnormal sound present please contact ChargeTronix at 1 949 694 1644 for further assistance 2...

Page 17: ...address information such as the corresponding IP address is not correct please re enter the address restart the charger AC input over voltage under voltage Please check the AC input side if the volta...

Page 18: ...ChargeTronix RFID cards This icon indicates that the charger is connected to a server network it can be authorized with registered RFID cards or the mobile app This icon indicates the working conditio...

Page 19: ...space around the charger to carry out any regular maintenance work 6 Appoint a trained person s responsible for the safe maintenance service of the charger 7 Neither ChargeTronix nor any of its affil...

Page 20: ...LED display Touch Screen or any product alteration or modification misuse abuse accident vandalism acts of nature power surges or use of software parts or supplies not supplied by ChargeTronix and ca...

Page 21: ...21 APPENDIX...

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