CHARGETRONIX HPC-160-480-1 Installation Manual Download Page 16

 
  
  
  

 

16 

  
  

MAINTENANCE AND SERVICE  

 

 

DANGER: 

 

READ AND FOLLOW “SAFETY CONCERNS” AT THE BEGINNING OF THIS MANUAL BEFORE 

OPERATING OR INSTALLING THIS DEVICE                           

 

 

EV Chargers 

require regular maintenance beyond installation to ensure the quality of the vehicle’s charges and 

the continued value of your EV

. Whether you’re installing a personal EV charger or one for public use, eventually 

your device will require repair or maintenance services to keep the system working without issue.   
  

MAINTENANCE PRECAUTIONS

 

 

Each of the capacitors in this device has high voltage for a time after shutting off the input power supply. Allow 1 

minute after powering down, and then test with a voltmeter, before servicing internal components. 

 

MAINTENANCE ITEMS

 

 

Perform periodic checks every 3 to 6 months based on the site conditions and the usage of the charger:   

1) 

Check the input voltage and ensure it is within the acceptable limits   

2) 

Check the ground/earth resistance and ensure it is within the acceptable limits  

3) 

Clean the air filter periodically  

4) 

Make sure that the power module lights are blinking green  

5) 

Ensure that the charging cables are not worn out or showing wiring, and that the connector pins are clean 

6) 

Make sure all of the air-cooling fans are working normally 
 

VISUAL CHECK ITEMS

 

 

1) 

Check for abnormal sounds from running fans and power units 

 If there is an abnormal sound present, please contact ChargeTronix at +(1)949-694-1644 for further 
assistance   

2) 

Check the device for abnormal odors, changes in inner materials, corrosion, anomalies in appearance, etc.  

If there are any anomalies, please contact a ChargeTronix support representative for further 
assistance  

3) 

Check for dust and dirt in this device regularly  

The air filters on the doors can be removed and cleaned using a vacuum cleaner or air blower  

ii 

The cabinet can be cleaned using a vacuum cleaner 

Please pay extra attention while using the vacuum cleaner, it should not apply pressure on the 
control boards or any components 

iii 

The dust on the components can be cleaned using a soft cloth 
 

REPLACEMENT OF FIXED-LIFE COMPONENTS

 

 

To prevent the device from failure due to worn out components, it is necessary to replace the components before 
they reach the end of their lifespan. Use the following replacement intervals as a guideline for the estimate of the 
total running time.  

o

 Intake and exhaust air filters (if present): Approximately three (3) years. The period depends upon the 

site conditions.  
 

o

 Please keep in mind that the replacement interval of each part can vary depending on the usage 

environment of the device.  
 

Please contact a ChargeTronix support representative for further assistance when you replace the parts.  

 

Summary of Contents for HPC-160-480-1

Page 1: ...1 Installation Manual 160 kW DC Charger Product TP EVPD 160kW...

Page 2: ...Tronix By reading this document you agree that the information contained herein shall not be disclosed duplicated or used for any purpose other than the installation operation and maintenance of the e...

Page 3: ...DRAWING 160kW DCFC 8 CHARGER ANATOMY 9 MECHANICAL INSTALLATION 10 CHARGER INSTALLATION 11 AC Input Power Wiring 13 AC Input Termination 13 HOW TO START A CHARGING SESSION 14 CHARGER SETTINGS 15 MAINTE...

Page 4: ...ing certain components of the charger DANGER Denotes potential high voltage which carries a risk of electrical discharge that can result in severe injury and or death WARNING Denotes a hazard that cou...

Page 5: ...GE EQUIPMENT This charging system contains both AC and DC high voltage circuitry devices and components As such this charger equipment should only be installed by a qualified electrician trained to wo...

Page 6: ...nsions L x D x H 29 5 x 26 5 x 73 Insulation input output 2 5 kV Ingress Protection NEMA 3S IP54 IK10 Operating Temperature 22 F to 131 F 30 C to 55 C Altitude 6600ft 2000m Working Storage Humidity 95...

Page 7: ...to the charger Bollard position shall be in accordance with any applicable local code s Input cables must be copper 3P N flexible copper is preferred Please see the table listed on the next page for...

Page 8: ...8 OUTLINE OF DRAWING 160kW DCFC Figure 1 Charger Outline Figure 2 Charger Bottom View...

Page 9: ...9 CHARGER ANATOMY...

Page 10: ...ded and installed PREPARATION Ground Rod Connection Use acorn clamps to two 2 bare copper wire from the ground rod to the first rear anchor bolt as shown on the diagram SIDE ELEVATION The concrete fou...

Page 11: ...CING CHARGER ON MOUNTING PAD 1 A forklift will be required to move the charger into position The charger with the crate will weigh approximately 1050lbs The charger without the crate weighs approximat...

Page 12: ...12 INSTALL BASE FASTENERS 4 PLACES Install 1 2 x 1 x 1 8 thick washer then the lock washer and the 1 2 13 UNC nut and torque to Hilti specification...

Page 13: ...S L1 L2 L3 are the 3 phase lines N is the Neutral PE is the protective earth or ground Schematic diagram of the input connection of the charger The charger requires an input voltage of 480 VAC 3 Phase...

Page 14: ...ill provide options to select the authorization payment method 4 Scan the QR code at the charger or use the mobile app to begin the charging session 5 The charging session will begin within 60 seconds...

Page 15: ...WLAN CONF home guest wpa_supplicant conf Path DO NOT CHANGE 4 DEVICE IP 192 168 2 5 IP Address of Device 5 DEVICE GATEWAY 192 168 2 1 IP Address of Gateway 6 DEVICE NET MASK 255 255 255 0 IP Address o...

Page 16: ...normally VISUAL CHECK ITEMS 1 Check for abnormal sounds from running fans and power units i If there is an abnormal sound present please contact ChargeTronix at 1 949 694 1644 for further assistance 2...

Page 17: ...address information such as the corresponding IP address is not correct please re enter the address restart the charger AC input over voltage under voltage Please check the AC input side if the volta...

Page 18: ...ChargeTronix RFID cards This icon indicates that the charger is connected to a server network it can be authorized with registered RFID cards or the mobile app This icon indicates the working conditio...

Page 19: ...space around the charger to carry out any regular maintenance work 6 Appoint a trained person s responsible for the safe maintenance service of the charger 7 Neither ChargeTronix nor any of its affil...

Page 20: ...LED display Touch Screen or any product alteration or modification misuse abuse accident vandalism acts of nature power surges or use of software parts or supplies not supplied by ChargeTronix and ca...

Page 21: ...21 APPENDIX...

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