CHARGETRONIX HPC-160-480-1 Installation Manual Download Page 17

 
  
  
  

 

17 

  
  

TROUBLESHOOTING  

ERROR CODES

  

 

If an error occurs, check the nature of the error by referring to the 

following “Error Code List” and take appropriate 

actions according to instructions by the manufacturer  

  

ERROR

 

 

DESCRIPTION

 

 

POSSIBLE SOLUTION

 

 

ERROR FLAG 0 

 

Lightning protection device failure 

 

Check the SPD and GFCI circuit 

 

ERROR FLAG 1 

 

Insulation detection abnormal 

 

The  insulation  check  on  the  EV  has  failed. 
Please try to charge different EV. 

 

ERROR FLAG 2 

 

Abnormal communication between 

 

Insulation Monitor and Main Control Board 
(CM) 

 

Please  check  the  connection  between  the  IM 
and  CM  boards.  Check  the  LED  lights  on  the 
CM and IM 

 

ERROR FLAG 3 

 

Abnormal communication between TR 
board and CM board 

 

Please check the connection between the tr 
and cm boards. Check the LED lights on the 
CM and TR 

 

ERROR FLAG 4 

 

Electronic lock failure 

 

Possible failure  of the  connector to  lock  on the 
EV or the 24v supply voltage 

 

ERROR FLAG 5 

 

Internal use 

 

Reserved 

 

 
ERROR FLAG 6  

Abnormal communication between DC 
meter and main control board (CM) 

Please check connection between the DC and 
CM boards. Check the LED lights on the CM 
and communication lines of the DC meter 

 
 

                                          

FAULT TYPE

                                                                               

SOLUTION

 

 

IP address communication failure or Server 
Communication Failure  

Please  check  the  parameter  settings  interface  IP  address 
information,  such  as  the  corresponding  IP  address  is  not  correct, 
please re-enter the address, restart the charger  

AC input over voltage / under voltage  

Please check the AC input side  if the voltage is too high or too low, 
excluding  the  input  exception  if  there  is  a  fault.  Then,  check  the 
parameters,  the interface  set,  and  the threshold  set  to  ensure  that 
are correct  

DC output over voltage / over current  

 

Please check whether the output voltage and current are within the 
range of parameter settings. If not, please check whether the output 
voltage,  current  is  too  high,  or  whether  the  parameter  setting  is 
reasonable  

Card reader failure  

The card reader is incorrectly wired, or the card reader is disabled.  

Insulation fault  

Please check whether the DC bus insulation is normal.  

Monitoring board communication failure  

Check whether the monitoring board communication line is correct  

Charging connector connection failure  

Charging  connector  is  disconnected,  please  check  whether  the 
charging connector is connected properly.  

The emergency stop button is pressed  

Check whether the emergency stop button is pressed, if it is, inspect 
the charger and if everything is normal, release the emergency button 
and restore the main breaker  

Charging Session shutdown is not successful 

MCU board and power module communication failure. Please press 
emergency stop button to stop the charging. Check the MCU board 
and power module CAN communication bus. 

Physical Diagnostics at Charger/On Screen 

Summary of Contents for HPC-160-480-1

Page 1: ...1 Installation Manual 160 kW DC Charger Product TP EVPD 160kW...

Page 2: ...Tronix By reading this document you agree that the information contained herein shall not be disclosed duplicated or used for any purpose other than the installation operation and maintenance of the e...

Page 3: ...DRAWING 160kW DCFC 8 CHARGER ANATOMY 9 MECHANICAL INSTALLATION 10 CHARGER INSTALLATION 11 AC Input Power Wiring 13 AC Input Termination 13 HOW TO START A CHARGING SESSION 14 CHARGER SETTINGS 15 MAINTE...

Page 4: ...ing certain components of the charger DANGER Denotes potential high voltage which carries a risk of electrical discharge that can result in severe injury and or death WARNING Denotes a hazard that cou...

Page 5: ...GE EQUIPMENT This charging system contains both AC and DC high voltage circuitry devices and components As such this charger equipment should only be installed by a qualified electrician trained to wo...

Page 6: ...nsions L x D x H 29 5 x 26 5 x 73 Insulation input output 2 5 kV Ingress Protection NEMA 3S IP54 IK10 Operating Temperature 22 F to 131 F 30 C to 55 C Altitude 6600ft 2000m Working Storage Humidity 95...

Page 7: ...to the charger Bollard position shall be in accordance with any applicable local code s Input cables must be copper 3P N flexible copper is preferred Please see the table listed on the next page for...

Page 8: ...8 OUTLINE OF DRAWING 160kW DCFC Figure 1 Charger Outline Figure 2 Charger Bottom View...

Page 9: ...9 CHARGER ANATOMY...

Page 10: ...ded and installed PREPARATION Ground Rod Connection Use acorn clamps to two 2 bare copper wire from the ground rod to the first rear anchor bolt as shown on the diagram SIDE ELEVATION The concrete fou...

Page 11: ...CING CHARGER ON MOUNTING PAD 1 A forklift will be required to move the charger into position The charger with the crate will weigh approximately 1050lbs The charger without the crate weighs approximat...

Page 12: ...12 INSTALL BASE FASTENERS 4 PLACES Install 1 2 x 1 x 1 8 thick washer then the lock washer and the 1 2 13 UNC nut and torque to Hilti specification...

Page 13: ...S L1 L2 L3 are the 3 phase lines N is the Neutral PE is the protective earth or ground Schematic diagram of the input connection of the charger The charger requires an input voltage of 480 VAC 3 Phase...

Page 14: ...ill provide options to select the authorization payment method 4 Scan the QR code at the charger or use the mobile app to begin the charging session 5 The charging session will begin within 60 seconds...

Page 15: ...WLAN CONF home guest wpa_supplicant conf Path DO NOT CHANGE 4 DEVICE IP 192 168 2 5 IP Address of Device 5 DEVICE GATEWAY 192 168 2 1 IP Address of Gateway 6 DEVICE NET MASK 255 255 255 0 IP Address o...

Page 16: ...normally VISUAL CHECK ITEMS 1 Check for abnormal sounds from running fans and power units i If there is an abnormal sound present please contact ChargeTronix at 1 949 694 1644 for further assistance 2...

Page 17: ...address information such as the corresponding IP address is not correct please re enter the address restart the charger AC input over voltage under voltage Please check the AC input side if the volta...

Page 18: ...ChargeTronix RFID cards This icon indicates that the charger is connected to a server network it can be authorized with registered RFID cards or the mobile app This icon indicates the working conditio...

Page 19: ...space around the charger to carry out any regular maintenance work 6 Appoint a trained person s responsible for the safe maintenance service of the charger 7 Neither ChargeTronix nor any of its affil...

Page 20: ...LED display Touch Screen or any product alteration or modification misuse abuse accident vandalism acts of nature power surges or use of software parts or supplies not supplied by ChargeTronix and ca...

Page 21: ...21 APPENDIX...

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