CHARGETRONIX HPC-160-480-1 Installation Manual Download Page 11

 
  
  
  

 

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CHARGER INSTALLATION  

  

ADA Consideration

 

 

There  are  a  range  of  recommended  best  practices  when  installing  electric  vehicle  chargers  that  incorporate  ADA 

requirements in the charger installation. Such practices include parking space striping, adequate allowance for wheelchair 
movement, and bollards to protect the charger. 

 
This equipment has been designed to meet ADA requirements when installed as prescribed in this manual; the prescribed 

installation  in  this  manual  is  also  in  accordance  to  the  STANDARDS  FOR  ACCESSIBLE  DESIGN  for  Americans  with 
Disabilities document. 

 
2010 ADA Standards for Accessible Design: 

http://www.ada.gov/2010ADAstandards_index.htm

   

  
For information about the ADA, including the revised 2010 ADA regulations, please visit the Department’s website 

www.ADA.gov

 ; or, for answers to specific questions, call the toll-free ADA Information Line at (1)800- 514-0301 (Voice) or 

(1)800-514-0383 (TTY).  

 

PLACING CHARGER ON MOUNTING PAD

  

 

1.  A forklift will be required to move the charger into position. The charger with the crate will 

weigh approximately 1050lbs. The charger without the crate weighs approximately 840 lbs. 
To lift the charger, use either the forklift cut-out in the lower frame or the lifting eyes at the 
top of the charger. 
 

2.  Remove the screws that hold the cover plates on the front and back of the base.   

  

3.  Before lifting the charger onto the mounting pad, remove the front/back cover plates which 

will  expose  the  slotted  mounting  hole.  With  the  forklift,  place  the  charger  in  position  and 
lower it onto the mounting pad while aligning the mounting pad studs with the slotted holes 
in the charger base, ensuring that the electrical service also passes through the 4 in. cut-out 
in the floor of the charger.  

 

4.  Install  a  large  ½  flat  washer,  followed  by  a  ½  split  washer,  and  then  fasten  down  the 

appropriate  nut  and  torque  to  Hilti  specification.    Remove  the  lifting  eyes  and  plug  the 
threaded holes in the charger enclosure with appropriate fasteners, then seal with silicon.   

  

5.  Re-install the side cover plates.   

 

 
 
 
 
 

Summary of Contents for HPC-160-480-1

Page 1: ...1 Installation Manual 160 kW DC Charger Product TP EVPD 160kW...

Page 2: ...Tronix By reading this document you agree that the information contained herein shall not be disclosed duplicated or used for any purpose other than the installation operation and maintenance of the e...

Page 3: ...DRAWING 160kW DCFC 8 CHARGER ANATOMY 9 MECHANICAL INSTALLATION 10 CHARGER INSTALLATION 11 AC Input Power Wiring 13 AC Input Termination 13 HOW TO START A CHARGING SESSION 14 CHARGER SETTINGS 15 MAINTE...

Page 4: ...ing certain components of the charger DANGER Denotes potential high voltage which carries a risk of electrical discharge that can result in severe injury and or death WARNING Denotes a hazard that cou...

Page 5: ...GE EQUIPMENT This charging system contains both AC and DC high voltage circuitry devices and components As such this charger equipment should only be installed by a qualified electrician trained to wo...

Page 6: ...nsions L x D x H 29 5 x 26 5 x 73 Insulation input output 2 5 kV Ingress Protection NEMA 3S IP54 IK10 Operating Temperature 22 F to 131 F 30 C to 55 C Altitude 6600ft 2000m Working Storage Humidity 95...

Page 7: ...to the charger Bollard position shall be in accordance with any applicable local code s Input cables must be copper 3P N flexible copper is preferred Please see the table listed on the next page for...

Page 8: ...8 OUTLINE OF DRAWING 160kW DCFC Figure 1 Charger Outline Figure 2 Charger Bottom View...

Page 9: ...9 CHARGER ANATOMY...

Page 10: ...ded and installed PREPARATION Ground Rod Connection Use acorn clamps to two 2 bare copper wire from the ground rod to the first rear anchor bolt as shown on the diagram SIDE ELEVATION The concrete fou...

Page 11: ...CING CHARGER ON MOUNTING PAD 1 A forklift will be required to move the charger into position The charger with the crate will weigh approximately 1050lbs The charger without the crate weighs approximat...

Page 12: ...12 INSTALL BASE FASTENERS 4 PLACES Install 1 2 x 1 x 1 8 thick washer then the lock washer and the 1 2 13 UNC nut and torque to Hilti specification...

Page 13: ...S L1 L2 L3 are the 3 phase lines N is the Neutral PE is the protective earth or ground Schematic diagram of the input connection of the charger The charger requires an input voltage of 480 VAC 3 Phase...

Page 14: ...ill provide options to select the authorization payment method 4 Scan the QR code at the charger or use the mobile app to begin the charging session 5 The charging session will begin within 60 seconds...

Page 15: ...WLAN CONF home guest wpa_supplicant conf Path DO NOT CHANGE 4 DEVICE IP 192 168 2 5 IP Address of Device 5 DEVICE GATEWAY 192 168 2 1 IP Address of Gateway 6 DEVICE NET MASK 255 255 255 0 IP Address o...

Page 16: ...normally VISUAL CHECK ITEMS 1 Check for abnormal sounds from running fans and power units i If there is an abnormal sound present please contact ChargeTronix at 1 949 694 1644 for further assistance 2...

Page 17: ...address information such as the corresponding IP address is not correct please re enter the address restart the charger AC input over voltage under voltage Please check the AC input side if the volta...

Page 18: ...ChargeTronix RFID cards This icon indicates that the charger is connected to a server network it can be authorized with registered RFID cards or the mobile app This icon indicates the working conditio...

Page 19: ...space around the charger to carry out any regular maintenance work 6 Appoint a trained person s responsible for the safe maintenance service of the charger 7 Neither ChargeTronix nor any of its affil...

Page 20: ...LED display Touch Screen or any product alteration or modification misuse abuse accident vandalism acts of nature power surges or use of software parts or supplies not supplied by ChargeTronix and ca...

Page 21: ...21 APPENDIX...

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