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Hose  Check

 

  Before each use, check to see if hoses are cut or worn. 

Replace damaged hoses before using grill. Use only valve/ 
hose/regulator  specified  by  manufacturer. 

Cleaning The Burner Assembly

 

Follow these instructions to clean and/or replace parts of burner 
assembly or if you have trouble igniting grill. 
1.

  Turn gas off at control knobs and gas source.

 

2.

Remove cooking grates, flametamers, grease tray and grease 
receptacle. 

3.

Remove cotter pins from beneath each burner "foot" using a 
screwdriver or needle nose pliers. 

4.

Carefully lift each burner up and away from valve openings. 

We suggest three ways to clean the burner tubes. Use the one 
easiest for you.

 

(A)

  Bend a stiff wire (a light weight coat hanger works well) 

into a small hook. Run the hook through each burner tube 
and burner several times.

 

(B)

  Use a narrow bottle brush with a flexible handle (do not 

use a brass wire brush), run the brush through each burner 
tube and burner several times.

 

(C) Wear eye protection:

Use an air hose to force air into the 

burner tube and out the burner ports. Check each port to make 
sure air comes out each hole. 

5.

Wire brush entire outer surface of burner to remove food 
residue and dirt. 

6.

Clean any blocked ports with a stiff wire such as an open paper 
clip. 

7.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or holes 
are found replace  burner.

 

VERY  IMPORTANT:  Burner  tubes  must  reengage  valve 

openings.

 

8.

Carefully  replace  burners. 

9.

Replace  cotter pin beneath each  burner. 

10. Replace  grease tray and receptacle,  flametamers, and 

cooking  grates. 

General Grill Cleaning

 

• Do not mistake brown  or black  accumulation of grease and 

smoke for paint.  Interiors of gas grills are not painted at the 
factory

 (and should never be painted)

. Apply a strong 

solution of detergent and water or use a grill cleaner with 
scrub brush to insides of grill lid and bottom. Rinse and allow 
to  completely air  dry.

 Do not apply a caustic grill/oven 

cleaner  to  painted  surfaces.

 

  Plastic parts:

 wash with warm soapy water and wipe dry. 

Do not use citrisol, abrasive cleaners, degreasers or a 

concentrated grill cleaner  on  plastic parts.  Damage to and 
failure of parts can result.

 

• Porcelain  surfaces:

  because  of  glass­like  composition, 

most residue can be wiped away with baking soda/water 
solution  or  specially  formulated  cleaner. Use  nonabrasive 
scouring powder for stubborn stains.

 

• Painted surfaces:

 Wash with mild  detergent or nonabrasive 

cleaner and warm soapy water, wipe dry with a soft 
nonabrasive  cloth.

 

• Stainless  steel  surfaces:

  To  maintain  your  grill's  high­ 

quality  appearance, wash with mild detergent  and warm 
soapy water, wipe dry with a soft cloth after each use. Baked­ 
on grease deposits may require the use of an abrasive plastic 
cleaning  pad. 

Storing Your Grill

 

• Clean  cooking  grates 
• Store in dry location. 
• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by Char­Broil. 

• Store grill indoors ONLY if gas source is disconnected. 
• When removing grill from storage follow

 "Cleaning the Burner 

Assembly"

 instructions before starting grill. 

Clean burners prior to use after storing, at the 
beginning of grilling season or a period of 

one month not being used. Spiders and insects like to 
build nests in burner tubes (especially during colder 
months). These nests can cause fires in burner tubes or 
under  grill. 

CA 

CA 

CA 

CA 

CAUTION 

UTION 

UTION 

UTION 

UTION

Summary of Contents for 463234703

Page 1: ...463234703 1 463234703 P80116074A 04 15 03 463234703...

Page 2: ...will result in death or serious injury D D D D DANGER ANGER ANGER ANGER ANGER CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CA CA CA...

Page 3: ...uctisnotcommercially practicable theretailersellingthisproductorChar Broilwill refundthepurchasepricepaidfortheproduct lesstheamount directlyattributabletousebytheoriginalconsumer purchaser priortodis...

Page 4: ...1 NGRegulator Bracket P03311029D RRR 1 SS Towel Bar P05212013A SSS 1 Side Burner Lid P01127029B TTT 1 Pot Support P00805010B UUU 1 Electrode P02614007C VVV 1 Side Burner P02002003D WWW 1 Gas Valve for...

Page 5: ...P Q R S T U X Y AA GG HH I I JJ LL MM NN NN OO PP QQ RR SS SS T T UU VV WW XX YY ZZ ZZ ZZ KKK AAA AAA AAA DDD FFF HHH GGG I I I JJJ H J J J K V V V W Z BB CC BB DD DD E E E E ZZ CCC LLL MMM EE FF JJ...

Page 6: ...cart by using 4 of the 3 16x1 2 Phillips head screws on each panel Leave rear panel screws loose See Fig 2 FIGURE 2 Caster Rear panel Side panel Side panel 6 Attach the door bracket to the lower holes...

Page 7: ...ledge on each side of the grill head with the 2 holes in the side shelf and bowl support bracket on the cart Raise the grill lid and insert 4 of the 1 4x1 2 Phillips head screws Beneath the side shelv...

Page 8: ...e battery Screw the ignitor cap back onto the control panel FIGURE 6 Grease draining tray Grease receptacle Attach grill head to all 4 legs 23 Assemble the regulator mounted on the L bracket onto the...

Page 9: ...then add bushing collar and forks to spit Insert spit into motor and rest collar in groove of opposite side Before Your First Cookout Perform the leak test as indicated in the use and care section Wa...

Page 10: ...t of gas at 0 3 in water column pressure drop Only ANSI Z21 54 approved hoses should be used with this grill The appliance and its individual shut off valve must be discon nected from the gas supply p...

Page 11: ...mediately turn gas off at gas source and call natural gas supplier or your fire department WARNING WARNING WARNING WARNING WARNING 4 If growing bubbles appear there is a leak Turn gas off at gas sourc...

Page 12: ...WARNING WARNING WARNING WARNING WARNING Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may...

Page 13: ...General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solut...

Page 14: ...each 1600 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 1450 F All cuts of pork should reach 1600 F NEVER partially grill meat or poultry...

Page 15: ...n Cure Clean wires and or electrode with rubbing alcohol and clean swab Replace electrode s MainBurners Tipofelectrodeshouldbepointingtowardtipofcollector box Thedistance should be 1 8 to 1 4 adjust i...

Page 16: ...16 463234703 A Division of W C Bradley Co P O Box 1240 Columbus GA 31902 1240...

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