Char-Broil 463234703, Assembly, And Care Manual

Page: 6 / 16

6 • 463234703
Assembly ­ 463234703
• Unpack and remove all protective packaging.
1. Position bottom shelf with the top holes toward you. This is
the front. See
Fig. 1
.
VERY IMPORTANT: The labels on the cart legs
indicate their assembly position to the bottom shelf. LF LF LF LF LF
=Left
Front
, LR LR
LR LR
LR
=Left Rear
, RF RF
RF RF
RF
=Right Front
, and RR RR
RR RR
RR
=Right
Rear
. Labels should face inward toward each other when
correctly assembled.
Remaining components cannot be
assembled if leg positions are incorrect
.
2. Install the four cart legs to the indicated corners of the
bottom shelf using 8 of the
1/4x2­1/2"
Phillips­head screws
provided. Do not fully tighten screws.
3. Install bowl support brackets, facing inward, to cart legs on
both sides using 8 of the
1/4x1/2"
Phillips­head screws.
Fully tighten. See
Fig. 1
.
FIGURE 1
Bowl
support
bracket
Bottom
shelf
4. Screw the 4 casters into the caster seats in the bottom of
each cart leg. Turn the threaded caster stem by hand,
clockwise until it stops. Fully tighten with the wrench
provided. See
Fig. 2
.
5. Install the two side panels and one rear panel to the cart by
using 4 of the
3/16x1/2"
Phillips­head screws on each
panel. Leave rear panel screws loose. See
Fig. 2
.
FIGURE 2
Caster
Rear
panel
Side
panel
Side
panel
6. Attach the door bracket to the
lower holes
in the front legs
with the end tabs pointing upward and the flange to the rear,
pointing downward. Use 2 of the
1/4x1/2"
Phillips­head
screws. Do not fully tighten. See
Fig. 3
.
7. Attach the door stop to the bottom shelf, with the flange
facing the front, using 2 of the
3/16x3/8"
Phillips­head
screws. Fully tighten. See
Fig. 3
.
8. Place doors into the hinge holes of the bottom shelf and
door bracket. Push door bracket down until doors are
secure and can open and close freely. Do not fully tighten
door bracket screws. See
Fig. 3
.
9. Remove protective film from doors. Install door handles to
doors using 4 of the
3/16x3/8"
Phillips­head screws and
washers. See
Fig. 3
.
10. Attach the 4 side shelf brackets to the tops of the cart legs
using 8 of the
1/4x1/2"
Phillips­head screws. Be sure the
flat side of each bracket faces outward. Fully tighten.
See
Fig. 3
.
ÔÚ
ÔÎ
ÎÎ
ÎÚ
Top holes
11. Place the side shelves over the shelf brackets and bowl
support brackets with the wider­spaced shelf holes to the
outside (shelf with trim plate on right side). Be sure the
inside shelf holes align with holes in bowl support bracket.
See
Fig. 3
.