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110503-1

Limited Warranty

This warranty is extended to the original purchaser of an evaporative cooler installed and used under normal conditions.  It does not cover dam-
ages incurred through accident, neglect, or abuse by the owner.  We do not authorize any person or representative to assume for us any other or 
different liability in connection with this product.

Terms And Conditions Of The Warranty

For Eight Years from date of Purchase, we will replace the original base assembly if water leakage should occur due to rust out.

For One Year from date of Purchase, we will replace any original component provided by Champion Cooler which fails due to any defect in mate-
rial or factory workmanship only.

Exclusions From The Warranty

We are not responsible for replacement of cooler pads.  These are disposable components and should be replaced periodically.  We are not respon-
sible for any incidental or consequential damage resulting from any malfunction.

We are not responsible for any damage received from the use of water softeners, chemicals, descale material, plastic wrap, or if a motor of a higher 
horsepower than what is shown on the serial plate is used in the unit.

We are not responsible for the cost of service calls to diagnose cause of trouble, or labor charge to repair and/or replace parts.

How To Obtain Service Under This Warranty

Contact the Dealer where you purchased the evaporative cooler.  If for any reason you are not satisfi ed with the response from the dealer, contact 
the Customer Service Department:  5800 Murray Street, Little Rock, Arkansas 72209.  1-800-643-8341.  E-mail: [email protected].

This limited warranty applies to original purchaser only.

Problem Possible 

Cause  Remedy

Failure to 
start or no air 
delivery

Inadequate 
air delivery 
with cooler 
running

Inadequate 
cooling

1. No electrical power to 

unit

  • Fuse blown
  • Circuit breaker tripped
  • Electric cord unplugged 

or damaged

2. Belt too loose or tight
3. Motor overheated

  • Belt too tight
  • Blower bearings dry
  • Motor pulley diameter 

too large

4. Motor locked

1. Insuffi cient air exhaust

2. Belt too loose

3. Pads plugged
4. Motor underloaded

1. Inadequate exhaust in 

house

2. Pads not wet

  • Pads plugged
  • Open spots in pads
  • Trough holes clogged

  • Pump not working prop-

erly

1. Check power

  • Replace fuse
  • Reset breaker
  • Plug in cords or 

replace if damaged

2. Adjust belt tension
3. Determine cause of 

overheating

  • Adjust belt tension
  • Oil blower bearings
  • Adjust pulley to cor-

rect diameter

4. Replace motor

1. Open windows or 

doors to increase air 
fl ow

2. Adjust belt tension or 

replace if needed

3. Replace pads
4. Adjust pulley to full 

load ampere rating of 
motor

1. Open windows or 

doors to increase air 
fl ow

2. Check water distribu-

tion system

  • Replace pads
  • Repack pads
  • Clean trough and 

unplug holes

  • Replace or clean pump 

(Unplug unit)

Troubleshooting

Problem Possible 

Cause  Remedy

Motor cycles 
on and off

Noisy

Musty or 
unpleasant 
odor

Water drain-
ing onto roof

Excessive 
humidity in 
house

1. Low voltage
2. Excessive belt tension
3. Blower shaft tight or 

locked

4. Bearings dry
5. Motor pulley diameter 

too large causing motor 
overload

1. Bearings dry
2. Wheel rubbing blower 

housing

3. Loose parts

1. Stale or stagnate water 

in cooler

2. Pads mildewed or 

clogged

3. Pads not wetting prop-

erly

  • Trough holes clogged
  • Pump not working 

properly

1. Float arm not adjusted 

properly

2. Overfl ow assembly 

leaking

1. Inadequate exhaust

1. Check voltage
2. Adjust belt tension
3. Oil or replace bearings 

(Unplug unit)

4. Oil bearings
5. Adjust pulley so full 

load ampere rating of 
motor is not exceeded

1. Oil bearings
2. Inspect and realign 

(Unplug unit)

3. Tighten loose parts

1. Drain pan and clean 

pads

2. Replace pads

3. Check water distribu-

tion system

  • Clean
  • Replace or clean pump 

(Unplug unit)

 
1. Adjust fl oat

2. Tighten nut and over-

fl ow pipe.

1. Open doors or win-

dows

Register your product online at www.championcooler.com/eac/onlineregistration-eac.htm

Summary of Contents for ESSICK 3000 DD

Page 1: ... filter pads where the air is cooled by evaporation and then circulated throughout the building It is this combination of cooled air and the movement of air over the skin which makes it feel cool www championcooler com CHAMPION ESSICK Evaporative Cooler Manual Unlike refrigeration systems which recirculate the air an evaporative cooler continually brings in fresh air while exhausting old air You a...

Page 2: ...0V installations Note Clip pump cord onto cord clip located on the bottom of the junction box to keep cord our of the water IMPORTANT When a single speed motor is used do not use the red lead on the receptacle and motor plug wiring Tape off end of both of the red leads CAUTION Pump receptacle is for grounded evaporative cooler pump only Do not plug anything else into receptacle WARNING Make sure t...

Page 3: ...When cooler is not used for extended periods unplug the motor and pump from inside cooler Cover unit To protect the life of the finish a cover for the unit is suggested in extended periods of non use By following the operating installation and maintenance suggestions as outlined you can get many years of efficient and satisfactory service from your cooler In the event additional information is des...

Page 4: ...lown Circuit breaker tripped Electric cord unplugged or damaged 2 Belt too loose or tight 3 Motor overheated Belt too tight Blower bearings dry Motor pulley diameter too large 4 Motor locked 1 Insufficient air exhaust 2 Belt too loose 3 Pads plugged 4 Motor underloaded 1 Inadequate exhaust in house 2 Pads not wet Pads plugged Open spots in pads Trough holes clogged Pump not working prop erly 1 Che...

Page 5: ...ner Sujetador De La Bomba 110714 110714 110714 26 Air Baffle Bafle De Aire 224112 001 224108 003 27 Float Bracket Soporte Del Flotador 216001 003 216001 003 216001 003 28 Tube Water Delivery Tubo De Agua 310716 310716 310716 30 Over Flow Assembly Montaje De Desagüe 3OA 1 3OA 1 3OA 1 31 Water Distributor Assembly Sistema Del Distribuidor De Agua 3D 4 3D 5 3D 6 32 Holder Water Distributor Soporte Pa...

Page 6: ...31D 1 3 125 175 33 7 16 28 1 8 28 1 8 13 5 8 13 5 8 4001DD N43 48D 1 3 1 2 165 166 232 233 34 1 2 34 1 8 34 1 8 17 3 4 17 3 4 5000DD N56 66D 1 2 3 4 222 226 305 309 42 7 16 39 39 19 3 4 19 3 4 3000SD N30S 1 3 116 193 33 7 16 28 1 8 28 1 8 13 5 8 13 5 8 4001SD N40 45S 1 3 1 2 154 155 268 269 34 1 2 34 1 8 34 1 8 17 3 4 17 3 4 5000SD N55 65S 1 2 3 4 204 208 353 357 42 7 16 39 39 19 3 4 19 3 4 Includ...

Page 7: ...215 4L 560 1 2 110446 110447 1 2 115 9 8 5000DD N56 66D 5000SD N55 65S 1 2 110446 110447 1 2 115 9 8 110278 DD D 110214 4L 690 SD S 110213 4L 670 3 4 110448 110449 1 2 115 13 8 Parts Drawing Dibujo De Piezas 3000SD 4001SD 5000SD N30S N40 45S N55 65S 1 2 Bore x Adjustable O D Taladro de 1 2 pulgadas x Diámetro Externo Ajustable Amperage shown is from National Electric Code Use motor nameplate for m...

Page 8: ...lla Para La Bomba 281001 001 281001 001 281001 001 25 Pump Assembly Bomba 110436 110436 110436 26 Pump Retainer Sujetador De La Bomba 110714 110714 110714 28 Tube Water Delivery Tubo De Agua 310716 310716 310716 29 Duct Adapters Adaptores Del Conducto 324016 001 324016 002 324016 003 30 Over Flow Assembly Montaje De Desagüe 3OA 1 3OA 1 3OA 1 31 Water Distributor Assembly Sistema Del Distribuidor D...

Page 9: ...ior del aparato antes de instalar o realizar cualquier labor de mantenimiento 4 Su enfriador funciona con corriente alterna de 120V o 240V de una fase y 60 Hz ciclos 5 El motor y la bomba están provistos de clavijas moldeadas con toma de tierra y se apagarán automáticamente en caso de sobrecalenta miento Los motores volverán a funcionar cuando se enfrían ADVERTENCIA Para reducir el riesgo de incen...

Page 10: ...el motor Instale la polea ajustable del motor para que queda alineada con la polea del ventilador véase fig 3 y apriete el tornillo Instalación Eléctrica ADVERTENCIA Desconecte todos los servicios eléctricos que serán usados en esta unidad antes de instalar el enfriador Quite la caja de empalme La caja de empalme se encuentra en el rincón superior del inte rior del enfriador Quite los dos tornillo...

Page 11: ... de instalar el enfriador completo ajuste la polea al diámetro mínimo y ajuste la tensión de la correa Vea la sección de mantenimiento para ajustar la tensión de la correa Poner en marcha la unidad Instale todas las rejas con los filtros prenda la bomba y permita que siga funcionando hasta que todos los filtros estén mojados Revise el amperio Con los filtros mojados y la unidad en funciona miento ...

Page 12: ... la rueda están secos Diámetro de la polea del motor demasiado grande 4 Motor parado 1 Insuficiente abertura para que salga el aire 2 Poca tensión en la banda 3 Filtros obstruidos 4 Agua insuficiente en los filtros 1 El agotamiento del aire es inadecuado 2 Los filtros no están mojados Filtros obstruidos Filtros agujereados Agujeros de los canales obstruidos Bomba no funciona 1 Revise la corriente ...

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