Champion D-H1M5 Installation/Operation Manual With Service Replacement Parts Download

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Door-type

Dishwasher

D-HBM5

High Temperature with

Built-in Booster Heater

Champion Industries, INC.

3765 Champion Boulevard, Winston-Sale, NC 27105

P.O. Box 4149 Winston-Salem, NC 27115-4149

1-800 232-8591 Fax: 1-800-661-1556

Installation/Operation Manual with Service Replacement

Parts

Issued 5.26.10

Manual P/N 113491 rev. J

For machines beginning with S/N D3694 and above

Models:

D-H1M5

High Temperature

Printed in U.S.A.

2674 N. Service Road, Jordan Station

Ontario, Canada L0R 1S0

1-800 263-5798 Fax: 1-905 562-4618

www.championindustries.com

D-LFM5

Low Temperature

Summary of Contents for D-H1M5

Page 1: ...15 4149 1 800 232 8591 Fax 1 800 661 1556 Installation Operation Manual with Service Replacement Parts Issued 5 26 10 Manual P N 113491 rev J For machines beginning with S N D3694 and above Models D H1M5 High Temperature Printed in U S A 2674 N Service Road Jordan Station Ontario Canada L0R 1S0 1 800 263 5798 Fax 1 905 562 4618 www championindustries com D LFM5 Low Temperature ...

Page 2: ...e data plate is located on the front panel of the machine Please have this information ready if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries com The USGBC and the CaGBC Member Logo...

Page 3: ...hat your machine warranty is validated USE CANADIAN WARRANTY CARD IN CANADA AND USA WARRANTY CARD IN THE UNITED STATES NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 2101 WINSTON SALEM NC POSTAGE WILL BE PAID BYADDRESSEE CHAMPION INDUSTRIES INC PO BOX 4149 WINSTON SALEM NC 27119 0981 ...

Page 4: ...Province Zip Code This Card Must Be Returned to Validate Machine Warranty WARRANTY REGISTRATION CARD IMPORTANT IMPORTANT Model Serial Date of Installation Company Name Telephone Contact Address Address Telephone Contact Installation Company Street State or Province Zip Code This Card Must Be Returned to Validate Machine Warranty WARRANTY REGISTRATION CARD ...

Page 5: ...391 w 113622 2 5 03 55 _____ Vendor change for overloads Square D in place of Siemans 2 3 04 44 45 D4237 Added PRV and line strainer 3 5 04 68 D4410 Update schematic to Rev I 3 5 04 55 D4410 Changed door safety switch P N 112659 to P N 113721 6 21 04 35 Added rinse support bracket P N 0309149 A revision might be a part number change new instructions or information that was not available at the tim...

Page 6: ... Description 2 2 10 All D09117934 Release of Second Edition 4 30 10 2 3 D09117934 Revised pallet instructions 4 30 10 8 D09117934 Revised vent fan signal instructions 5 26 10 41 D09117934 Changed Item 10 P N 113315 to P N 114471 5 26 10 42 43 D09117934 Revised illustration to show Item 20 P N 110561 ...

Page 7: ...electric drain Common utility connection Chemical connection provisions Stainless steel front and side panels Mounted water pressure regulating valve DHB only Interchangeable upper and lower spray arms Stainless steel rinse arms Straight through operation Two dish racks 1 peg 1 flat bottom Options and Accessories Built in electric booster heater DHB only in 70 F 39 C rise for 110 F 43 C supply wat...

Page 8: ... of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and ope...

Page 9: ...nts Revision History i Model Descriptions iii Limited Warranty iv Installation 1 Operation 13 Cleaning 18 Maintenance 20 Troubleshooting 22 Service Replacement Parts 23 Electrical Schematics 65 Model D HB D H1 D LF Door type Dishwashers ...

Page 10: ...vi Blank Page This Page Intentionally Left Blank ...

Page 11: ...e machine near its permanent location NOTE Refer to page 2 for instructions to remove the machine from the shipping pallet 4 Leave a minimum of 6 between walls and the rear of the dishwasher 5 Level the dishwasher side to side and front to back using a bubble level The dishwasher legs are adjusted by screwing them in or out 6 Do not remove tags attached to the utility connections 7 Remove the prot...

Page 12: ...ts pallet 1 Remove the staples around the bottom perimeter of the box and lift the box off the machine 2 Cut the plastic shipping straps off the corners of the dishwasher 3 Open the dishwasher doors and locate the leg set stowed inside the machine 4 Remove the two 1 2 13 shipping bolts holding the machine to the shipping pallet 5 The bolts are located in a front corner and a back corner of the shi...

Page 13: ...ward and install the rear legs on the machine Be sure to maintain support on the machine at all times 9 Tilt the machine in the opposite direction and install the front legs 10 Make sure the legs are secure in the machine base and make sure the dishwasher does not wobble 11 Adjust the bullet feet to level the dishwasher side to side and front to back 12 Discard the shipping pallet and other shippi...

Page 14: ...onnect switch and place a tag at the disconnect switch to indicate work is being performed on the machine WARNING Machine surfaces are hot especially during and after machine operation Prepare for Conversion Refer to Fig 1 at the right Note the orientation of the machine for corner installation Note the controls must be accessible from the front Plan your relocation accordingly Raise the side door...

Page 15: ...by tightening the nuts on the spring bolts see bracket B so the doors move freely Open the front side door and make sure that the door opening measures 17 in height Return the doors to a closed position if the doors do not stay completely closed spring has too much tension readjust the nuts on the spring bolts until the doors remain closed Conversion is complete 9 10 14 15 16 Refer to Fig 2 Figure...

Page 16: ...lectrocution or serious injury may result when working on an energized circuit Disconnect power at the main breaker or service disconnect switch before working on the circuit Lock out and tag the breaker to indicate that work is being performed on the circuit 575V Only Three Phase 480V Three Phase High Voltage 208 240V Three Phase Low Voltage Single Phase High Voltage Single Phase Low Voltage 6 5 ...

Page 17: ...ooster Min Max flow pressure is 20 22 PSI Minimum 140 F 60 C for DLF low temperature dishwasher Min Max flow pressure is 20 22 PSI 3 A manual shut off valve supplied by others should be installed in the supply line as close to the machine as possible to allow for servicing The valve should be the same size or larger than the supply line 4 A 3 4 pressure regulating valve should be installed in the ...

Page 18: ...ENT THE DISHWASHER INTO WALLS CEILINGS OR ENCLOSED PLACES All venting must comply with local codes Ventilation Connections Installation Drain Connections Vent Fan Signal Connection A two point terminal block is provided inside the top mounted control cabinet to provide a 120VAC 1 AMP Max Load signal NOTE The Vent Fan Signal Connection supplies 120VAC to a control relay supplied by others when the ...

Page 19: ...9 Blank Page This Page Intentionally Left Blank ...

Page 20: ...nal rinse hot water 180 195 F 82 91 C at 324 GPH at 20 PSI flowing pressure 5A 2 O D drain hose connection 5B 3 4 NPT booster relief to open drain 6A 1 NPT Booster 50 Lb Hr Tank Heat 25 Lb Hr consumption 7 10 PSI 11 14 PSI 15 30 PSI flowing pressure 7A 3 4 NPT condensate return to boiler no back pressure The illustration below details a steam heated machine consisting of a tank heat steam coil and...

Page 21: ... the dishwasher warranty Single Source Requirements 1A Gas booster electrical requirements are 15A 120V 60 1 2A 3 4 NPT hot water supply 140 F 60 C for 40 F 22 C rise and 110 F 43 C for 70 F 39 C rise at 20 22 PSI flowing pressure 3A 2 O D machine drain hose connection 3B 3 4 NPT relief valve to open drain 3C 1 2 NPT vent to open drain 4A Natural gas 40 F 22 C rise requires 58 000 BTU HR 70 F 39 C...

Page 22: ...pump and eventually only water will be observed 7 Turn the booster heater power switch ON 8 Turn the dishwasher power switch ON The dishwasher wash tank will begin to fill with water 9 Continue to observe the petcock and the recirculating pump and make sure that there is a steady stream of water is flowing from A and B 10 Replace the silver plug B in the center of the recirculating pump then close...

Page 23: ...t side of the dishwasher 6 Detergent may be added manually if the dishwasher is not equipped with dispensing equipment Consult the chemical supplier for recommended dosing amounts 7 A 1 4 NPT rinse aid injection point is provided in the final rinse piping located at the top rear of the dishwasher Consult a chemical supplier for the proper liquid rinse aid Chemical Connections A chemical connection...

Page 24: ...to ensure it is washed and sanitized completely 3 To restart the dishwasher make sure all doors are closed Refer to the photo below and note the location of the pump intake screen and dual float switch 1 Make sure the pump intake screen is installed by sliding it on the bracket located above the wash pump intake 2 Make sure the float ball on the float switch moves freely on the float stem 3 Check ...

Page 25: ...stallation Scrap Screens and Screen Support 4 Make sure the scrap screen support is positioned across the wash tank and installed in the brackets at the front and rear of the tank 5 Install the scrap screens ...

Page 26: ...rt a wash cycle 11 During the final rinse check that the final rinse water temperature reaches a minimum of 180 F 82 C during the final rinse 12 Make sure that the final rinse pressure gauge indicates 20 22 PSI during the final rinse 13 Check for leaks 14 Push the Power Switch OFF The dishwasher should drain for 10 minutes 15 Check that floor drain handles the water volume leaving the dishwasher I...

Page 27: ...ure Gauge F Final rinse Water Pressure Gauge Refer to the illustration below and the explanation of the control panel controls located on the top mounted control cabinet WASH RINSE Champion ON OFF TURN OFF POWER BEFORE SERVICING MACHINE W A R N I N G IN CYCLE POWER START DO NOT O PEN DOORS WHILE MACHINE IS IN OPERATION W A R N I N G A B C D E F ...

Page 28: ...DLF For DHB only the booster heater is heating the final rinse water at the same time 4 Prescrap the dishes and load them into the dish racks for washing Load plates glasses and bowls in a peg rack Spread silverware and utensils evenly in a single layer in a flat bottom rack 5 DO NOT OVERLOAD DISH RACKS The following steps describe the operation of the dishwasher WASH RINSE Champion ON OFF TURN OF...

Page 29: ... that a minimum concentration of 50 ppm of a 5 25 chlorine sanitizer be maintained in the final rinse water during the final rinse The concentration must be measured using chlorine test strips to measure the concentration on the dish ware 11 Check the final rinse pressure on the pressure gauge during the final rinse cycle to ensure that 20 22 PSI is maintained 12 Repeat steps 3 11 for additional r...

Page 30: ...ay the interior of the dishwasher with fresh water Clean the scrap screens and pump intake strainer Clean the spray arms 11 Wipe the exterior of the machine with a soft cloth and mild detergent 12 DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER The power switch illuminates machine fills automatically and wash water begins to heat DHB booster begins to heat Wash water temperature gauge should in...

Page 31: ...urs of operation or at the End of the day 1 Turn power switch to OFF The automatic electric drain valve will open for 10 minutes 2 Flush the interior of the dishwasher with fresh water 3 Clean Scrap screens and pump intake screen 4 Remove wash and rinse spray arm assemblies Flush with fresh water 5 Check rinse nozzles and clean with a paperclip if needed 6 Clean the exterior of the machine with a ...

Page 32: ...rom toxic fume when de liming agents come in contact with Chlorine Bleach or other chemicals that contain iodine bromine or fluorine USE EXTREME CAUTION WHEN HANDLING ANY DE LIMING AGENT Lime scale deposits are the result of minerals contained in the water feeding the dishwasher and appear as a white haze on the surface of the dishwasher Severe scaling can appear as a granular deposit These deposi...

Page 33: ...nspect interior of machine for lime deposits and clean 2 Check that the drains flow freely 3 Clean any accumulated scale from the heating element 4 Inspect the rinse spray arms and ensure all plugs are installed 5 Inspect the final rinse arms for missing parts 6 Inspect the pawl bar and drive assembly for damage or missing parts 7 Check that float switch moves freely 8 Check the door guides and do...

Page 34: ...too low Defective thermometer Defective thermostat Defective heater Defective solenoid valve Heater element limed up Increase water temperature Contact Service Agent Contact Service Agent Contact Service Agent Contact Service Agent Clean element Defective ckt bd Defective fill valve Defective drain valve Defective float switch Tripped motor overload Defective motor Low or no water Water fills cons...

Page 35: ...le or rinse arm Incoming water line too small Clogged line strainer Low incoming water temperature Defective thermostat Defective thermometer Poor wash results Detergent not added to tank Wares incorrectly loaded in dishrack Clogged screens Clogged spray arms Thermostat defective End plugs missing Water temperature low Heater elements limed up Check detergent suppy Reposition wares or reduce amoun...

Page 36: ...26 Blank Page This Page Intentionally Left Blank ...

Page 37: ... Spray Arms 38 Drain Assembly and Scrap Screens 40 Wash Tank Heat Thermostats and Float Switch 42 Electric Booster Assembly 44 K2 Steam Booster Assembly 46 Hot Water Coil Tank Heat Assembly 48 Single Source Gas Booster Piping 50 DHB Lower Fill Piping Assembly 52 DHB DH1 Upper Fill Piping Assembly 54 DLF Upper Fill Piping Assembly 56 DH1 DLF Lower Fill Piping Assembly 58 Pump Assembly 60 Control Ca...

Page 38: ...28 Panels Doors and Gauges 13 11 8 4 4 25 26 26 26 7 12 23 24 13 14 15 16 17 18 19 20 21 22 1 2 31 32 3 6 4 7 9 5 10 8 9 ...

Page 39: ... 16 113622 THERMOMETER 4 FT CAPILLARY FINAL RINSE 1 17 113644 OVERLAY FINAL RINSE 180 195 F 1 112092 OVERLAY FINAL RINSE 120 F DLF ONLY 1 18 107440 THERMOMETER 8 FT CAPILLARY 1 19 113662 OVERLAY WASH 150 160 F 1 112093 OVERLAY WASH 120 F DLF ONLY 1 20 305404 COVER CONTROL CABINET 1 21 107367 CHAIN BEAD 10 2FT 22 107368 CHAIN END COUPLING 1 23 100135 GAUGE PRESSURE 0 60 PSI 1 24 109765 OVERLAY PRES...

Page 40: ...30 Door Guides Stops and Lift Bracket 8 2 9 4 3 2 2 1 5 6 7 ...

Page 41: ...100007 SCREW 10 32 X 3 8 TRUSS HD SST 4 5 327103 BRACKET LIFT DOOR 1 6 100097 SCREW 10 32 X 1 2 TRUSS HD SST 2 7 108347 GUIDE DOOR 6 8 108410 GASKET DOOR GUIDE 26 12FT 9 107970 SCREW 8 32 X 1 FILISTER 36 10 317345 BRACKET DOOR CATCH 1 11 325921 CATCH DOOR 1 12 100073 SCREW 1 4 20 X 1 2 TRUSS HD SST 2 13 100141 GRIP NUT 1 4 20 W NYLON INSERT SST 2 14 108966 HANDLE DOOR 1 ...

Page 42: ...32 Door Handle and Spring Assembly 1 2 2 3 3 4 5 6 6 7 7 9 9 8 8 5 1 10 10 14 15 16 17 18 18 19 20 21 20 22 23 13 10 14 13 10 11 11 11 11 12 12 24 25 25 26 26 26 27 24 24 26 27 24 ...

Page 43: ... M6 8 11 107436 SCREW M6 X 16 MM FILISTER 6 12 107399 SUPPORT PIVOT BLOCK 2 13 304811 GASKET BACKING 2 14 108368 PLATE BACKING 2 15 100740 BOLT 5 16 18 X 1 HEX HD SST 2 16 107966 GRIP NUT 10 32 W NYLON INSERT SST 8 17 322077 GUARD SPLASH PRIOR TO D3857 NO LONGER USED 2 18 100097 SCREW 10 32 X 1 2 TRUSS HD SST 8 19 0509264 BUSHING SIDE DOOR 2 20 100142 T NUT TOPLOCK 5 16 18 SST 2 21 0309167 LIFT BA...

Page 44: ...34 Track Assembly 1 2 2 2 4 3 4 3 2 4 3 4 3 1 6 2 6 8 1 6 8 7 11 5 11 7 8 7 7 7 10 9 4 6 6 6 7 10 9 8 3 10 9 10 9 ...

Page 45: ...o 1 0309469 GUIDE RIGHT HAND 1 2 0309472 TRACK REAR 1 3 0309468 GUIDE LEFT HAND 1 4 0309470 SUPPORT RACK 1 5 0309471 TRACK FRONT 1 6 106727 SCREW 10 32 X 5 8 FLAT HD SST 8 7 107966 GRIP NUT 10 32 W NYLON INSERT SST 8 8 100073 BOLT 1 4 20 X 1 2 TRUSS HD SST 8 9 106482 WASHER LOCK 1 4 SPLIT SST 8 10 100003 NUT PLAIN 1 4 20 HEX HD SST 8 11 0309473 SPACER 2 STRAIGHT THROUGH TRACK CONFIGURATION CORNER ...

Page 46: ...36 Wash Rinse Spray Piping FRONT LEFT SIDE 2 1 2 3 7 6 8 7 13 10 8 5 4 5 3 11 10 9 12 ...

Page 47: ... SPINDLE WASH ARM 2 5 109864 SUPPORT WASH ARM 2 6 109781 STANDPIPE WASH 1 7 100736 BOLT 1 4 20 X 3 4 HES HD SST 2 8 107967 GRIP NUT 1 4 20 3 9 109854 GASKET WASH STANDPIPE 1 10 100740 BOLT 5 16 18 X 1 HEX HD SST 4 11 106013 WASHER LOCK 5 16 SPLIT SST 4 12 102376 WASHER FLAT 5 16 SST 8 13 100154 NUT PLAIN 5 16 18 SST 4 0309149 BRACKET RINSE PIPE SUPPORT NOT SHOWN 1 ...

Page 48: ...38 Wash and Rinse Spray Arms 2 9 9 2 4 10 1 3 3 6 5 7 8 4 1 3 3 5 After S N D3858 Prior to S N D3858 ...

Page 49: ...2 DHB DH1 Only Beginning with D3858 5 0507444 NUT RINSE ARM 2 6 109835 SCREW 8 X 1 2 PAN HEAD SST 4 7 0707452 S WASH ARM ASSEMBLY COMPLETE INCLUDES 6 8 2 8 0507446 BEARING WASH ARM 2 9 0507451 NOZZLE RINSE ARM SST Model DLF Only 12 Prior to D3858 10 414111 RINSE ARM ASSY COMPLETE DLF Prior to D3858 2 NOTE Original Complete Rinse arm assemblies are no longer available for for DLF machines built pri...

Page 50: ...40 Drain Assembly and Scrap Screens 2 3 4 4 5 6 7 10 11 11 13 15 16 14 12 8 8 9 1 17 ...

Page 51: ...05988 CONNECTOR ELECTRIC DRAIN VALVE 1 8 104165 CLAMP HOSE 2 9 205990 HOSE RUBBER 1 10 114471 DRAIN VALVE ELECTRIC BEGIN S N D2964 1 900830 KIT DRAIN VALVE FROM D2099 TO D2963 11 107340 CLAMP HOSE 2 12 113048 OVERFLOW HOSE 1 13 324573 OVERFLOW FLANGE WELDMENT 1 14 113047 GASKET DRAIN FLANGE 1 15 106482 WASHER LOCK 1 4 SPLIT SST 4 16 100003 NUT PLAIN 1 4 20 SST 4 17 327283 DEFLECTOR WATER AFTER S N...

Page 52: ...42 Wash Tank Heat Thermostats and Float Switch Thermostat bracket detail 2 1 3 4 6 5 5 7 7 8 9 10 20 11 4 7 12 13 14 15 16 17 17 18 19 18 19 ...

Page 53: ...R FLAT 5 16 SST 8 13 106013 WASHER LOCK 5 16 SPLIT SST 4 14 100154 NUT PLAIN 5 16 18 SST 4 15 0509637 HEATER 3KW 115V 1PH 1 PRIOR TO S N D09117987 113479 HEATER 4 7KW 208 240 380 415V 1 3PH 1 113480 HEATER 4 7KW 460V 3PH 1 113481 HEATER 4 7KW 575V 3PH 1 BEGIN WITH S N D09117987 AND ABOVE 114178 HEATER 5 2KW 208 240 380 415V 1 3PH 1 114179 HEATER 5 2KW 460V 3PH 1 114180 HEATER 5 2KW 575V 3PH 1 16 1...

Page 54: ...44 Electric Booster Assembly T O U P P E R P I P I N G F R O M F I L L V A L V E 5 3 4 6 7 8 9 10 11 12 1 1 2 2 ...

Page 55: ...09069 THERMOSTAT CONTROL W CAPILLARY 1 6 100003 NUT PLAIN 1 4 20 SST 3 7 106482 WASHER LOCK 1 4 SPLIT SST 5 8 111334 HEATER 9KW 208 240 380 415V 40 RISE 1 3 PH 1 108579 HEATER 9KW 480V 3PH 40 RISE 1 111122 HEATER 9KW 575V 3PH 40 RISE 1 9 111266 HEATER 18KW 208 240 380 415V 70 RISE 1 3PH 1 111267 HEATER 18KW 480V 3PH 70 RISE 1 111600 HEATER 18KW 575V 3PH 70 RISE 1 10 109985 SEAL ELECTRIC HEATER 1 1...

Page 56: ...46 k2 Steam Booster Assembly 7 9 8 5 5 6 3 4 4 4 3 5 10 11 12 4 4 26 18 18 28 28 27 29 4 10 5 3 2 2 4 31 13 25 18 18 19 23 24 12 23 30 26 24 22 22 21 18 19 17 29 16 13 13 31 14 24 23 15 1 28 25 27 20 28 ...

Page 57: ...X X 90 FORGED BRASS 1 14 112387 PRESSURE REGULATOR LINE STRAINER 3 4 NPT 1 15 103427 ELBOW 1 2 X 90 COPPER 1 16 102662 NIPPLE 3 4 NPT X 6 1 2 LG BRASS 1 17 102521 TEE 3 4 NPT BRASS 1 18 100184 NIPPLE CLOSE 3 4 NPT 6 19 102526 TEE 3 4 X 3 4 X 1 2 NPT BRASS 2 20 104649 RELIEF VALVE 3 4 NPT 125 PSI 1 21 100571 UNION 3 4 NPT BRASS 1 22 102470 NIPPLE 3 4 NPT X 3 BRASS 2 23 107736 UNION 1 2 X 1 2 NPT MA...

Page 58: ...48 Hot Water Coil Tank Heat Assembly 9 5 1 2 NOT SHOWN 5 5 5 5 8 5 3 3 13 14 16 14 15 15 9 19 10 11 17 12 1 2 3 3 7 4 3 4 1 2 3 3 3 6 6 11 11 12 5 5 GRUNDFOS ...

Page 59: ...RASS 1 8 109879 COMPRESSION FITTING 7 8 OD X 3 4 NPT BRASS 1 9 102490 NIPPLE 3 4 NPT X 3 1 2 LG BRASS 2 10 109925 COMPRESSION FITTING 5 8 OD X 1 2 MPT 1 11 102660 NIPPLE 3 4 NPT X 6 LG BRASS 2 12 102690 NIPPLE 3 4 NPT X 16 1 2 LG BRASS 1 13 100853 CHECK VALVE 3 4 NPT BRASS 1 14 102396 REDUCING BUSHING 1 X 3 4 NPT BRASS 2 15 111860 FLANGE KIT FLANGES GASKETS BOLTS 1 16 111854 CIRCULATION PUMP 1 17 ...

Page 60: ...ER IN TO BOOSTER AND RETURN FROM TANK HEAT COIL s CLOSE s CLOSE OFF ON APOLLO OPT RIGHT HAND END FLUE EXHAUST STANDARD REAR FLUE EXHAUST H H H 11 13 6 6 7 9 4 23 25 11 11 10 10 12 17 19 20 15 18 17 21 16 2 2 2 2 2 7 4 5 22 14 13 25 26 14 11 13 22 5 1 2 4 24 3 2 OUT IN WATER RETURN FROM COIL HOT WATER IN FROM BOOSTER TO COIL HOT WATER RETURN FROM COIL TO BOOSTER ...

Page 61: ...SS 2 11 102525 TEE 3 4 X 1 2 X 3 4 NPT BRASS 4 12 110768 LINE STRAINER 3 4 NPT BRONZE 1 13 109879 COMPRESSION FITTING 7 8 OD X 3 4 NPT BRASS 2 14 112228 VALVE ANGLE DRAIN BRASS 1 15 105779 UNION 3 4 NPT BI 1 16 105752 TEE 3 4 NPT BI 1 17 105803 NIPPLE 3 4 NPT CLOSE BI 2 18 113003 NIPPLE 3 4 NPT X 13 LG BI 1 19 105806 NIPPLE 3 4 NPT X 2 LG BI 1 20 100113 CAP 3 4 NPT SST 1 21 105731 STREET ELL 3 4 N...

Page 62: ...52 DHB Lower Fill Piping Assembly CUSTOMER WATER INLET TO UPPER PIPING 2 8 6 5 5 4 3 2 9 5 7 1 10 11 ...

Page 63: ... BRASS 1 4 111437 VALVE 3 4 NPT HOT WATER 120VAC 1 5 100184 NIPPLE CLOSE 3 4 NPT BRASS 4 6 102442 ELBOW 3 4 NPT X 90 BRASS 1 7 100571 UNION 3 4 NPT BRASS 1 8 109879 COMPRESSION FITTING 3 4 X 7 8 OD BRASS 1 9 205761 TUBE COPPER 3 4 FORMED 1 10 108516 COIL SOLENOID VALVE 120VAC A R 11 109903 KIT REPAIR 3 4 SOLENOID VALVE A R 12 110768 STRAINER LINE 3 4 BRASS NOT SHOWN 1 ...

Page 64: ...54 DHB DH1 Upper Fill Piping Assembly 6 5 4 15 3 3 8 9 10 11 7 12 14 2 1 13 FINAL RINSE THERMOMETER BULB WATER IN FROM LOWER PIPING ...

Page 65: ...4 NPT BRASS 1 7 102444 ELBOW STREET 3 4 NPT 90 BRASS 1 8 102525 TEE 3 4 x 1 2 x 3 4 NPT BRASS 1 9 102388 BUSHING RED 1 2 X 1 4 NPT BRASS 1 10 112437 VALVE NEEDLE 1 4 NPT 1 11 100135 GAUGE PRESSURE 0 60 PSI 1 12 104429 VACUUM BREAKER 3 4 NPT AFTER D3291 1 13 900837 KIT REPAIR VAC BREAKER A R 14 109879 COMPRESSION FITTING 3 4 NPT X 7 8 OD 1 15 102392 BUSHING RED 3 4 NPT X 1 2 BRASS 1 PRIOR TO S N D3...

Page 66: ...56 DLF Upper Fill Piping Assembly 6 5 4 7 8 9 10 11 12 13 15 2 1 14 FINAL RINSE THERMOMETER BULB WATER IN FROM LOWER PIPING 16 4 3 ...

Page 67: ... 1 6 205993 CROSS 3 4 NPT SST 1 7 100184 NIPPLE CLOSE 3 4 NPT BRASS 1 8 102525 TEE 3 4 X 1 2 X 3 4 NPT BRASS 1 9 102388 BUSHING RED 1 2 X 1 4 NPT BRASS 1 10 112437 VALVE NEEDLE 1 4 NPT 1 11 100135 GAUGE PRESSURE 0 60 PSI 1 12 102489 NIPPLE 3 4 X 2 1 2 LG BRASS 1 13 104429 BREAKER VACUUM 3 4 BRASS 1 14 900837 KIT REPAIR VACUUM BREAKER 1 15 109879 COMPRESSION FITTING 3 4 NPT X 7 8 OD 1 16 102393 BUS...

Page 68: ...58 DH1 DLF Lower Fill Piping Assembly 6 6 TO UPPER PIPING 9 5 4 2 1 3 CUSTOMER WATER IN 5 7 8 1 10 11 ...

Page 69: ...ER LINE 3 4 BRASS 1 4 111437 VALVE 3 4 NPT HOT WATER 12OVAC 1 5 100184 NIPPLE CLOSE 3 4 NPT BRASS 2 6 109879 COMPRESSION FITTING 3 4 NPT X 7 8 OD BRASS 1 7 102442 ELBOW 3 4 NPT BRASS 1 8 102470 NIPPLE 3 4 NPT X 3 LG BRASS 1 9 205761 TUBE 3 4 COPPER FORMED 1 10 109903 KIT REPAIR VALVE 3 4 NPT HOT WATER A R 11 111472 COIL SOLENOID 12OVAC 3 4 NPT HOT WATER A R ...

Page 70: ...60 Pump Assembly 1 2 3 7 4 6 5 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 28 27 29 30 31 32 26 ...

Page 71: ... 19 111111 SEAL PUMP 1 20 109649 FLANGE ASSY 1HP 1 21 107690 NUT JAM 3 8 16 4 22 106407 WASHER LOCK 3 8 SPLIT 4 23 109648 PLATE BACKING 1 24 109654 PUMP SLINGER WASHER 1 25 110734 STUD 3 8 16 X 1 3 8 4 26 111145 MOTOR 1 4HP 208 240 460V 60 3 1 111144 MOTOR 1 4HP 115 208 240 60 1 1 112163 MOTOR 1 4HP 115 208 240 50 1 1 0507708 MOTOR 1 4HP 575 60 3 1 27 100739 BOLT 5 16 18 X 3 4 HEX HD SST 4 28 1023...

Page 72: ... T10 T9 T8 T7 T1 T2 EXT WASH FLOAT SW FILL RINSE WASH HEATERS OUTPUT LAMP OUTPUT T5 T6 T4 JB1 T3 WASH OUTPUT RINSE OUTPUT H N START SW DOOR SW F1 POWER L1 L3 L4 JB3 5 6 7 3 4 10 11 13 12 14 25 23 24 15 15 16 1 20 2 8 9 19 21 22 17 18 16 WASH RINSE Champion ON OFF TURN OFF POWER BEFORE SERVICING MACHINE W A R N I N G IN CYCLE POWER START 26 ...

Page 73: ...ER CONTROL 575V 3PH 1 8 113721 SWITCH REED 1 9 0508895 BLOCK TERMINAL 1 10 106402 BLOCK FUSE 2P 1 3 PH 1 11 107289 FUSE 2 5A 115V 1PH 208 240V 1 3 PH 2 0508707 FUSE 1 OA 380 415V 3PH 480V 3PH 2 0508708 FUSE 2 5A 575V 3PH 2 12 106925 BLOCK FUSE 3P 1 3 PH 1 13 100929 FUSE 30A 115V 1PH 208 240V 1PH 3 100922 FUSE 20A 208 240V 3PH 3 100913 FUSE 10A 380 415V 3H 575V 3PH 3 14 113597 BOARD TIMER AFTER S N...

Page 74: ...64 Dish racks PRV 1 2 3 ...

Page 75: ...65 Dish racks PRV Item Part Description Qty No No 1 101273 RACK FLAT BOTTOM 1 2 101285 RACK PEG 1 3 107550 VALVE PRESSURE REGULATING PRV 1 ...

Page 76: ...66 This Page Intentionally Left Blank Blank Page ...

Page 77: ...T HCHL MPS FSW FUH FUT HC1 JB2 JB3 56 DV 2 LT1 JB1 IT IT 10 MINUTE 1 2 3 1 2 F1 MAIN POWER SWITCH CYCLE SELECT JUMPER CYCLE SELECT JUMPER CYCLE LIGHT INTERVAL TIMER TANK HEAT HIGH LIMIT TIMER BOARD FUSE FLOAT SWITCH TANK HEAT FUSES TRANSFORMER FUSES BOOSTER TANK CONTACTOR OR STEAM VALVE BOOSTER TANK HIGH LIMIT ELECTRIC HEAT ONLY DOOR SAFETY SWITCH FRONT DOOR DOOR SAFETY SWITCH SIDE DOORS 3CR 2CR 1...

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