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76526

3200 PSI / 2.3 GPM

PRESSURE WASHER

TABlE Of CONTENTS

Introduction 

 1

Pressure Washer 

 1

Accessories 

 1

This Booklet 

 1

Manual Conventions 

 2

Safety Rules 

 3

Controls and Features 

 5

Pressure Washer 

 5

Utility Panel

6

Trigger Start™ Operation

7

Parts Included 

 8

Assembly 

 9

Remove the Pressure Washer from the
Shipping Carton 

 9

Install the Wheel Kit

9

Install the Support Leg

9

Install the Handle

9

Connect the Battery

9

Attaching the Hose Hanger

10

Attaching the Wand Holder

10

Attaching the Gun Holder

10

Install the Hoses 

 10

Attach the Pressure Gun 

 10

Connect to Garden Hose 

 10

Attach the Detergent Hose

10

Add Engine Oil 

11

Add Fuel 

 12

Operation 

 13

Pressure Washer Location 

 13

Before Starting the Engine 

 13

Starting the Engine 

 13

To Activate the Trigger Start

 feature

13

To Start the Engine  the Trigger Start

 feature

13

Distance from Cleaning Surface 

 14

High Pressure Wash 

 14

Turbo Nozzle

14

Thermal Relief Valve (TRV)

15

Low Pressure Wash 

 15

Detergent Use 

 15

System Flush 

 15

Operating Tips 

 15

Stopping the Engine 

 16

To Stop the Engine Using the  
Trigger Start

 feature

16

Operation at High Altitude

16

Maintenance and Storage 

 17

Engine Maintenance 

 17

Oil 

 17

Spark Plugs 

 17

Air Filter 

 17

Cleaning 

 18

Adjustments 

 18

Maintenance Schedule 

 18

Pressure Washer Maintenance 

 18

Cleaning Spray Nozzle 

 18

Storage 

 19

Engine Storage 

 19

Battery

19

Charging the Battery

19

Disconnect the Battery

19

Pressure Washer Storage 

 20

Winter Storage 

 20

Specifications 

 21

Engine Specifications 

 21

Pressure Washer Specifications 

 21

Fuel

 21

Oil

21

Spark Plugs 

 21

Maintenance Valve Clearance 

 21

Turbo Nozzle

21

Troubleshooting 

 22

Pressure Washer Parts Diagram 

 23

Pressure Washer Parts List 

 24

Engine Parts Diagram 

 25

Engine Parts List 

 26 

Warranty 

 27

Warranty Qualifications 

 27

Repair/Replacement Warranty 

 27

Do not return the unit to the place of
purchase 

 27

Warranty Exclusions 

 27

Normal Wear 

 27

Installation, Use and Maintenance 

 27

Other Exclusions 

 27

Limits of Implied Warranty and
Consequential Damage 

 27

Contact Information 

 27

Address 

 27

Customer Service 

 27

Technical Service 

 27

Trigger Start

 Portable 

Summary of Contents for 76526

Page 1: ...Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 76526 20140807 3200 PSI 2 3 GP...

Page 2: ...t contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed...

Page 3: ...5 Detergent Use 15 System Flush 15 Operating Tips 15 Stopping the Engine 16 To Stop the Engine Using the Trigger Start feature 16 Operation at High Altitude 16 Maintenance and Storage 17 Engine Mainte...

Page 4: ...f purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessor...

Page 5: ...zardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may...

Page 6: ...ug testers WARNING Running engines produce heat Severe burns can occur on contact Combustible material can catch fire on contact DO NOT touch hot surfaces Avoid contact with hot exhaust gases Allow eq...

Page 7: ...ng is stopped even if only for a few moments Never point pressure washer wand at person animal yourself or electrical outlet even if unit is not running and in the off position pressure can be trapped...

Page 8: ...hoke 3 Fuel Valve Knob 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to start the engine 6 Quick Drain Oil Draining System Used to quickly dra...

Page 9: ...battery included 2 Ignition Switch Used to start or stop the pressure washer 3 Trigger Start Switch Automatic ON OFF technology 4 Quick Connect Hose Output Used to easily connect and disconnect high...

Page 10: ...he gun 2 The engine will attempt to start approximately 3 seconds after water begins to flow out of the gun There is no need to manually choke the engine The Engine Control Module automatically chokes...

Page 11: ...w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Handle 1 Flange Bolt M8x45 for Handle 2 Nut M8 6 Gun Assembly Pressure Gun 1 Wand 1 Wand Holder Clamp 2 Flange Bolt M5x12 for Clamps 4 Gun Hol...

Page 12: ...essure washer slowly so that it rests on the wheels and support leg The wheel kit is not intended for over the road use CAUTION This unit ships from our factory without oil It must be properly service...

Page 13: ...ose hanger with mounting points on frame 3 Slide the bolt M8x40 through the mount point on the frame 4 Fasten securely with the M8 nut Attach the Wand Holder Clamps 1 Align clamp with mounting points...

Page 14: ...CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the pressure washer as a result of failure t...

Page 15: ...ved container to transfer the fuel to the pressure washer DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or...

Page 16: ...ttempt to start approximately 3 seconds after water begins to flow out of the gun Note When the Trigger Start switch is in the disabled position the gun trigger will not start or stop the engine The w...

Page 17: ...with a quick connect nozzle port Choose the appropriate nozzle tip for the job you are performing A wide fan pattern distributes the impact of the water over a larger area resulting in excellent clean...

Page 18: ...without spraying water causes heat to build up in the pump CAUTION In the event that the pump gets too hot a thermal relief valve will open to release the hot water Running the unit without spraying w...

Page 19: ...park plug fouling To alleviate high altitude issues other than the natural power loss Champion Power Equipment can provide a high altitude carburetor main jet The alternative main jet and installation...

Page 20: ...e Engine Maintenance To prevent accidental starting remove and ground spark plug wire before performing any service Oil Change oil when the engine is warm Refer to the oil specification to select the...

Page 21: ...le Detach the quick connect nozzle from the wand Use a small wire rod paper clip to loosen up any particles in the quick connect nozzle and flush with water Use a damp cloth to clean exterior surfaces...

Page 22: ...isconnected from the battery DANGER Engine Stored for Less than 30 Days 1 Allow the engine to cool completely before storage 2 Clean engine according to the Maintenance section 3 To extend the fuel st...

Page 23: ...1 Apply all storage instructions from previous sections 2 Make sure pressure washer hose is free of all water before storing for winter 3 In order to prevent the pump from freezing you will need to in...

Page 24: ...water pressure washer applications only Spark Plugs OEM spark plug NHSP F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in The turbo...

Page 25: ...clean filter and rinse out Spray nozzle is obstructed Remove particles with small wire rod see maintenance section in manual Pump is sucking air Check all hoses and fittings make sure they are securel...

Page 26: ...10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 55 56 57 58 59 60 61 62 63 64 65 67 68 69 75 76 77 78 79 80 81 82 83...

Page 27: ...M18 1 1 46 254 250008 00 Pump Controller 1 47 2 07 017 O Ring 17 2 25 Rubber 1 Part Number Description Qty 48 254 250501 07 Connector G1 2 1 49 2 06 015 Clamp 19 5 15 2 50 254 250501 01 Right Angle Co...

Page 28: ...44 46 47 21 22 23 24 108 107 106 104 103 53 52 122 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 45 25 75 1 93 94 95 92 91 90 97 78 79 80 82 83 84 85 86 87 88 76 59 12 77 98 96 105 8...

Page 29: ...040013 00 Lifter Valve 2 61 2 04 001 Dowel Pin 9 14 2 62 26 041000 01 Camshaft 1 63 2 14 012 Woodruff Key 4 7 5 19 1 Part Number Description Qty 64 2 08 037 Bolt Drain M10 1 25 25 1 65 26 050005 00 Pi...

Page 30: ...ation Use and Maintenance This warranty will not apply to parts and or labor if this pressure washer is deemed to have been misused neglected involved in an accident abused loaded beyond the pressure...

Page 31: ...parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CON...

Page 32: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 33: ...ets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of origin...

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