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REV 76526-20140807

ENGLISH

 

76526

OPERATION

To reduce the risk of bodily injury or property damage, 
always follow this procedure whenever spraying is 
stopped, when work is completed, and before checking or 
repairing any part of the system.
1.  Engage the trigger safety latch.
2.  Turn the unit off.
3.  Remove the ignition cable from the spark plug.
4.  Shut off the water supply.
5.  Disengage the trigger safety latch and trigger the gun 

to relieve pressure.

6.  Re-engage the trigger safety latch.
7.  Before overnight storage, long term storage, or 

transporting unit, disconnect the water supply and 
turn off the fuel supply valve.

This pressure washer uses a pump that is equipped 
with an automatic thermal relief valve. The thermal 
relief valve will automatically open after approximately 2 
minutes passing, without the pulling of the gun trigger, 
while the engine is running. Running the engine and not 
pulling the trigger causes the water temperature inside 
the pump to heat up. When the temperature exceeds 
140º F (60º C), or after approximately 2 minutes of non-
gun use, the thermal relief valve automatically activates. 
When the valve is activated, it opens to allow fresh/cool 
water flow into the pump and hot water to escape. As a 
result of the valve opening, hot water inside the pump 
will spray out through the Thermal Relief Valve. When 
the pump cools, the valve automatically closes.

Stopping the Engine

1.  Turn the Fuel Valve to the “OFF” position.
2.  Let the engine run until fuel starvation has stopped 

the engine. This usually takes a few minutes.

3.  Press the ignition switch to the “OFF” position.
4.  Depressurize system

a.  Turn off water supply.                                                     
b.  Point gun/wand in safe direction. (Away from 

people, animals or electrical outlets)

c.  Depress trigger to depressurize system.

Running the unit for more than two minutes without 
spraying water causes heat to build up in the pump.

CAUTION

In the event that the pump gets too hot, a thermal relief 
valve will open to release the hot water.
Running the unit without spraying water can damage 
pump components and will void your warranty.

Never operate your pressure washer without water.

CAUTION

Water leaving the valve and/or gun after the valve has 
become activated may be hot. Make sure the pressure 
washer is in a location that is not sensitive to hot water, 
and has a clearance space around it of a minimum 
distance of 3 ft. (91.4 cm) DO NOT point the gun at any 
animal, human, or surface to avoid any damage and/or 
injury caused by hot and/or pressurized water

CAUTION

Never connect your pressure washer to a hot water supply.

CAUTION

Connecting your pressure washer to a hot water 
source will significantly reduce the life of the pump 
and will void your warranty.

Operating Tips

low Pressure Wash

Thermal Relief Valve (TRV)

Detergent Use

The use of detergents can dramatically reduce cleaning 
time and assist in the removal of difficult stains. Many 
detergents are customized for pressure washer use on
specific cleaning tasks. Pressure washer detergents are 
as thick as water. Using thicker detergents – like dish 
soap – will clog the chemical injection system.

System flush

After using detergents, flush the suction system by placing 
the detergent suction tube into a bucket of clean water.

You can effectively clean surfaces by combining the 
chemical action of detergents with high pressure rinses. On 
vertical surfaces, apply the detergent starting at the
bottom and work your way upward. This method prevents 
the detergent from sliding down and causing streaks. Begin 
high pressure rinsing at the bottom and work
your way upward. On particularly tough stains, use a brush 
in combination with detergents and high pressure rinsing.

Use only detergents specially formulated for pressure washers.

NOTE

It is recommended that the inlet water temperature not 
exceed 104º F (40º C).

NOTE

Summary of Contents for 76526

Page 1: ...Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 76526 20140807 3200 PSI 2 3 GP...

Page 2: ...t contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed...

Page 3: ...5 Detergent Use 15 System Flush 15 Operating Tips 15 Stopping the Engine 16 To Stop the Engine Using the Trigger Start feature 16 Operation at High Altitude 16 Maintenance and Storage 17 Engine Mainte...

Page 4: ...f purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessor...

Page 5: ...zardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may...

Page 6: ...ug testers WARNING Running engines produce heat Severe burns can occur on contact Combustible material can catch fire on contact DO NOT touch hot surfaces Avoid contact with hot exhaust gases Allow eq...

Page 7: ...ng is stopped even if only for a few moments Never point pressure washer wand at person animal yourself or electrical outlet even if unit is not running and in the off position pressure can be trapped...

Page 8: ...hoke 3 Fuel Valve Knob 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to start the engine 6 Quick Drain Oil Draining System Used to quickly dra...

Page 9: ...battery included 2 Ignition Switch Used to start or stop the pressure washer 3 Trigger Start Switch Automatic ON OFF technology 4 Quick Connect Hose Output Used to easily connect and disconnect high...

Page 10: ...he gun 2 The engine will attempt to start approximately 3 seconds after water begins to flow out of the gun There is no need to manually choke the engine The Engine Control Module automatically chokes...

Page 11: ...w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Handle 1 Flange Bolt M8x45 for Handle 2 Nut M8 6 Gun Assembly Pressure Gun 1 Wand 1 Wand Holder Clamp 2 Flange Bolt M5x12 for Clamps 4 Gun Hol...

Page 12: ...essure washer slowly so that it rests on the wheels and support leg The wheel kit is not intended for over the road use CAUTION This unit ships from our factory without oil It must be properly service...

Page 13: ...ose hanger with mounting points on frame 3 Slide the bolt M8x40 through the mount point on the frame 4 Fasten securely with the M8 nut Attach the Wand Holder Clamps 1 Align clamp with mounting points...

Page 14: ...CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the pressure washer as a result of failure t...

Page 15: ...ved container to transfer the fuel to the pressure washer DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or...

Page 16: ...ttempt to start approximately 3 seconds after water begins to flow out of the gun Note When the Trigger Start switch is in the disabled position the gun trigger will not start or stop the engine The w...

Page 17: ...with a quick connect nozzle port Choose the appropriate nozzle tip for the job you are performing A wide fan pattern distributes the impact of the water over a larger area resulting in excellent clean...

Page 18: ...without spraying water causes heat to build up in the pump CAUTION In the event that the pump gets too hot a thermal relief valve will open to release the hot water Running the unit without spraying w...

Page 19: ...park plug fouling To alleviate high altitude issues other than the natural power loss Champion Power Equipment can provide a high altitude carburetor main jet The alternative main jet and installation...

Page 20: ...e Engine Maintenance To prevent accidental starting remove and ground spark plug wire before performing any service Oil Change oil when the engine is warm Refer to the oil specification to select the...

Page 21: ...le Detach the quick connect nozzle from the wand Use a small wire rod paper clip to loosen up any particles in the quick connect nozzle and flush with water Use a damp cloth to clean exterior surfaces...

Page 22: ...isconnected from the battery DANGER Engine Stored for Less than 30 Days 1 Allow the engine to cool completely before storage 2 Clean engine according to the Maintenance section 3 To extend the fuel st...

Page 23: ...1 Apply all storage instructions from previous sections 2 Make sure pressure washer hose is free of all water before storing for winter 3 In order to prevent the pump from freezing you will need to in...

Page 24: ...water pressure washer applications only Spark Plugs OEM spark plug NHSP F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in The turbo...

Page 25: ...clean filter and rinse out Spray nozzle is obstructed Remove particles with small wire rod see maintenance section in manual Pump is sucking air Check all hoses and fittings make sure they are securel...

Page 26: ...10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 55 56 57 58 59 60 61 62 63 64 65 67 68 69 75 76 77 78 79 80 81 82 83...

Page 27: ...M18 1 1 46 254 250008 00 Pump Controller 1 47 2 07 017 O Ring 17 2 25 Rubber 1 Part Number Description Qty 48 254 250501 07 Connector G1 2 1 49 2 06 015 Clamp 19 5 15 2 50 254 250501 01 Right Angle Co...

Page 28: ...44 46 47 21 22 23 24 108 107 106 104 103 53 52 122 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 45 25 75 1 93 94 95 92 91 90 97 78 79 80 82 83 84 85 86 87 88 76 59 12 77 98 96 105 8...

Page 29: ...040013 00 Lifter Valve 2 61 2 04 001 Dowel Pin 9 14 2 62 26 041000 01 Camshaft 1 63 2 14 012 Woodruff Key 4 7 5 19 1 Part Number Description Qty 64 2 08 037 Bolt Drain M10 1 25 25 1 65 26 050005 00 Pi...

Page 30: ...ation Use and Maintenance This warranty will not apply to parts and or labor if this pressure washer is deemed to have been misused neglected involved in an accident abused loaded beyond the pressure...

Page 31: ...parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CON...

Page 32: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 33: ...ets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of origin...

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