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110524-1

12

 LIMITED WARRANTY POLICY 

SALES RECEIPT REQUIRED AS PROOF OF PURCHASE FOR ALL WARRANTY CLAIMS.

This

 warranty is extended only to the original purchaser of this evaporative cooler  when the unit is installed and used under 

normal conditions against defects in workmanship and materials as follows:

• 

Two (2) years from date of sale on the cabinet components 

• 

Five (5) years on the evaporative media, which is considered a disposable component

 

 

and should be replaced periodically.

• 

Eight (8) years on the bottom pan if water leakage should occur due to rust out

The manufacturer will replace the defective part/product, at its discretion. It is agreed that such replacement is the 
exclusive remedy available from the manufacturer and that TO THE MAXIMUM EXTENT PERMITTED BY LAW, 
THE MANUFACTURER IS NOT RESPONSIBLE FOR DAMAGES OF ANY KIND, INCLUDING INCIDENTAL AND 
CONSEQUENTIAL DAMAGE OR LOSS OF PROFITS OR REVENUES. 

Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.

Exclusions from this warranty

We are not responsible for any incidental or consequential damage from any malfunction, accident, misuse, alterations, 
unauthorized repairs, abuse, including failure to perform reasonable maintenance, normal wear and tear.

Alterations include the substitution of name brand components including, but not limited to media pads.  

We are not responsible for any damage from the use of water softeners or treatments, chemicals or descaling materials.

We are not responsible for the cost of service calls to diagnose the cause of trouble, or labor charge to repair and/or replace 

parts.

No employee, agent, dealer or other person is authorized to give any warranties or conditions on behalf of the manufacturer. 
The customer shall be responsible for all labor costs incurred. 

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or 

exclusions may not apply to you.

How to obtain service under this warranty

Withi

n the limitations of this warranty, purchaser with inoperative units should contact the dealer where you purchased the 

cooler.  If for any reason you are not satisfied with the response from the dealer, contact Customer Service at 800-643-8341 

for instructions on how to obtain service within warranty as listed above. 

This warranty gives the customer specific legal rights, and you may also have other rights which vary from province to 
province, or state to state.

Register your product at www.championcooler.com.

Champion Cooler / Essick Air Products

5800 Murray St.

Little Rock, AR 72209

www.championcooler.com

Summary of Contents for 4000 CRLD4

Page 1: ...ill shut motor off when it overheats The motor will restart automatically when it cools down WARNING To reduce the risk of fire or electric shock do not use this fan with any solid state fan speed control device PN 110524 1 REV 11 17 READ CAREFULLY ALL OF THIS MANUAL BEFORE INSTALLING THE UNIT Evaporative cooling is nature s way of cooling When air is moved over a wet surface water is evaporated a...

Page 2: ...ion switch 2 Supply 120V or 240V power to switch depending on motor and pump voltages 3 Remove screws securing junction box to cooler cabinet 4 Bring four conductors plus a ground from switch to cooler junction box CAUTION Make sure to use correctly sized wire and follow all local electrical codes 5 Connect the four conductor wires to the leads of the motor and pump receptacles located in the junc...

Page 3: ...al box This cable is not supplied WARNING The thermostat cable should not be routed next to or enter the cabinet through the same inlet as the power supply wire 3 Connect the thermostat wires to the terminals on the back of the wall control and to the terminals located on the left side of the control box in the unit Make sure to follow the color code found next to each terminal Blue Black White Br...

Page 4: ... Refer to illustration below 1 Remove items 2 3 4 and 5 from float 2 Insert float body through hole in the corner post or float bracket as shown 3 Install washer 2 and nut 3 Tighten to keep float from turning Place nut 5 and ferrule 4 on water supply line Connect to float fitting and tighten until water tight Note After installation is complete and water is turned on the float level will need to b...

Page 5: ...ON DO NOT operate cooler with larger amperage draw than specified on motor plate Motor damage will occur 4 Check belt tension after adjusting pulley A 3 lb force should deflect the belt 3 4 inches Readjust belt if needed by loosening adjustment screw rotate motor until you have the correct belt tension then re tighten screw SCALE BUILDUP PREVENTION As water evaporates minerals that were in the wat...

Page 6: ...w speed If the room temperature rises to 4 degreees above the set temperature the fan will change to high speed and will remain until the room temperature drops to 1 degree above the set point where it will change to low speed The thermostat allows the operator to calibrate the room temperature reading Pressing the up and down arrows simultaneously for 5 seconds will enter the calibration mode A t...

Page 7: ...eration An often misunderstood concept of evaporative cooling is the amount of air that should be exhausted How much should you open your windows The following two methods will help you determine the amount to open your windows WINDOW AREA CFM METHOD For proper air flow allow an opening of at least 2 square feet 288 square inches for each 1000 CFM rating of your unit Example At 3640 CFM model 4000...

Page 8: ...L BEARINGS 1 The blower bearings should be oiled each year with non detergent 20 30 weight oil 2 Locate and open the oil cup on each of the blower bearings and add a few drops of oil CLEAN PUMP 1 Pump should be cleaned at least once a year or more often if debris accumulates 2 Unplug motor and pump from junction box and disconnect pump distribution tube 3 Using a screw driver pry plastic retaining...

Page 9: ...ncrease air flow 2 Belt too loose 2 Adjust belt tension or replace if needed 3 Pads plugged dirty 3 Clean pads 4 Motor underloaded 4 Adjust pulley Water draining onto roof 1 Float arm not adjusted properly 1 Adjust float 2 Overflow assembly leaking 2 Tighten nut and overflow pipe Musty or unpleasant odor 1 Stale or stagnate water in cooler 1 Drain pan and clean pads Motor cycles on and off 1 Low v...

Page 10: ...p Mount 218001 031 218001 031 2 22 Pump 110429 110429 23 Pump Retainer 110714 3 110714 6 24 Purge Pump 110429 25 Pump Mount Extension Bracket 218001 033 218001 033 2 26 Pad Retaining Strap Fastener 110611 24 110611 24 27 Tube Water Delivery 310716 310716 28 Over Flow Assembly 110610 110610 29 Water Distributor Assembly 3D 7 3D 7 30 Holder Water Distributor 110574 8 110574 8 31 Electrical Junction ...

Page 11: ...110524 1 11 PARTS DRAWING ...

Page 12: ...ding failure to perform reasonable maintenance normal wear and tear Alterations include the substitution of name brand components including but not limited to media pads We are not responsible for any damage from the use of water softeners or treatments chemicals or descaling materials We are not responsible for the cost of service calls to diagnose the cause of trouble or labor charge to repair a...

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