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110524-1

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OPERATION

 
NOTES:

 These coolers may be used without water for ventilation purposes.  When outside air is cool (for example, at night) or 

when humidity is high the water pump can be turned off.
To eliminate the delivery of hot air when starting the cooler, start the pump only for the first few minutes, then turn on the blower 

motor.

 

THERMOSTAT OPERATION (CONTRACTOR MODEL 4000CRLD4)

Automatic Operation (Cool Mode)

The fan and water pump are controlled automatically to achieve the desired comfort level.

This mode is activated by pressing the ‘Mode’ button until ‘Auto’ is displayed on the LCD.  The ‘Mode’ button changes the control 

from Off to Auto to Manual and back to Off.

The Set temperature (the target temperature for control) may be altered by repeatedly pressing or holding the ‘Up’ or ‘Down’ 

buttons.  The LCD will display the ‘Set’ rather than ‘Room’ temperature for a short time after pressing the ‘Up’ or ‘Down’ button.

On starting or after the pump has been off for a period of time, the pump will start without the fan to allow the media to absorb 

water.  This is called Pre-wet and lasts for 2 minutes, indicated by ‘Pre-Wet’ flashing on the LCD.  The Pre-Wet cycle can be 

bypassed by pressing the ‘Fan’ button and then pressing the ‘Mode’ button until ‘Auto’ is displayed.

The thermostat will cycle the fan setting between High speed, low speed and off depending on room temperature.  If the room 

temperature drops 2 degrees below the set point temperature, the fan will turn off.  At 1 degree above the set point temperature, 

the unit will start on low speed.  If the room temperature rises to 4 degreees above the set temperature, the fan will change to high 

speed and will remain until the room temperature drops to 1 degree above the set point, where it will change to low speed.

The thermostat allows the operator to calibrate the room temperature reading.  Pressing the up and down arrows simultaneously 

for 5 seconds will enter the calibration mode.  A temperature adjust setting of -3 to 3°F can be selected.  After no activity for 5 

seconds, the thermostat will exit the calibration mode and the room temperature will be adjusted by the selected value.

During automatic operation, the control performs a water purge cycle every 8 or 12 hours of pump operation.  This interval can 

be toggled between 8 or 12 hours by simultaneously holding the ‘Pump’ and ‘Fan’ buttons for 5 seconds.  The selected interval is 

displayed for a short time.  This action also starts a manual dump cycle.

Manual Operation

The fan speed and pump are set by the user.

To activate the manual mode from the ‘Off’ state, press the ‘Mode’ button until ‘Manual is displayed.  If the control is in the ‘Auto’ 

mode, you can change to manual mode by pressing either the ‘Mode’, ‘Fan’ or ‘Pump’ buttons.  Pressing the ‘Fan’ button changes 

the fan from High to Low to Off and back to High.  Pressing the ‘Pump’ button changes the pump from On to Off and back to On.

The LCD will display ‘Manual’ on the left and the fan and pump settings on the right.  The fan speed will be displayed as Fan Hi 

or Fan Lo.  If neither are displayed the fan is off.  The pump status will be displayed by the LCD as ‘Cool’ (if the fan is running) 

or ‘Pre-Wet’ (if the fan is off).  With the fan and pump both running ‘Cool’ will be displayed.  If only the fan is running ‘Vent’ will be 

displayed.

Summary of Contents for 4000 CRLD4

Page 1: ...ill shut motor off when it overheats The motor will restart automatically when it cools down WARNING To reduce the risk of fire or electric shock do not use this fan with any solid state fan speed control device PN 110524 1 REV 11 17 READ CAREFULLY ALL OF THIS MANUAL BEFORE INSTALLING THE UNIT Evaporative cooling is nature s way of cooling When air is moved over a wet surface water is evaporated a...

Page 2: ...ion switch 2 Supply 120V or 240V power to switch depending on motor and pump voltages 3 Remove screws securing junction box to cooler cabinet 4 Bring four conductors plus a ground from switch to cooler junction box CAUTION Make sure to use correctly sized wire and follow all local electrical codes 5 Connect the four conductor wires to the leads of the motor and pump receptacles located in the junc...

Page 3: ...al box This cable is not supplied WARNING The thermostat cable should not be routed next to or enter the cabinet through the same inlet as the power supply wire 3 Connect the thermostat wires to the terminals on the back of the wall control and to the terminals located on the left side of the control box in the unit Make sure to follow the color code found next to each terminal Blue Black White Br...

Page 4: ... Refer to illustration below 1 Remove items 2 3 4 and 5 from float 2 Insert float body through hole in the corner post or float bracket as shown 3 Install washer 2 and nut 3 Tighten to keep float from turning Place nut 5 and ferrule 4 on water supply line Connect to float fitting and tighten until water tight Note After installation is complete and water is turned on the float level will need to b...

Page 5: ...ON DO NOT operate cooler with larger amperage draw than specified on motor plate Motor damage will occur 4 Check belt tension after adjusting pulley A 3 lb force should deflect the belt 3 4 inches Readjust belt if needed by loosening adjustment screw rotate motor until you have the correct belt tension then re tighten screw SCALE BUILDUP PREVENTION As water evaporates minerals that were in the wat...

Page 6: ...w speed If the room temperature rises to 4 degreees above the set temperature the fan will change to high speed and will remain until the room temperature drops to 1 degree above the set point where it will change to low speed The thermostat allows the operator to calibrate the room temperature reading Pressing the up and down arrows simultaneously for 5 seconds will enter the calibration mode A t...

Page 7: ...eration An often misunderstood concept of evaporative cooling is the amount of air that should be exhausted How much should you open your windows The following two methods will help you determine the amount to open your windows WINDOW AREA CFM METHOD For proper air flow allow an opening of at least 2 square feet 288 square inches for each 1000 CFM rating of your unit Example At 3640 CFM model 4000...

Page 8: ...L BEARINGS 1 The blower bearings should be oiled each year with non detergent 20 30 weight oil 2 Locate and open the oil cup on each of the blower bearings and add a few drops of oil CLEAN PUMP 1 Pump should be cleaned at least once a year or more often if debris accumulates 2 Unplug motor and pump from junction box and disconnect pump distribution tube 3 Using a screw driver pry plastic retaining...

Page 9: ...ncrease air flow 2 Belt too loose 2 Adjust belt tension or replace if needed 3 Pads plugged dirty 3 Clean pads 4 Motor underloaded 4 Adjust pulley Water draining onto roof 1 Float arm not adjusted properly 1 Adjust float 2 Overflow assembly leaking 2 Tighten nut and overflow pipe Musty or unpleasant odor 1 Stale or stagnate water in cooler 1 Drain pan and clean pads Motor cycles on and off 1 Low v...

Page 10: ...p Mount 218001 031 218001 031 2 22 Pump 110429 110429 23 Pump Retainer 110714 3 110714 6 24 Purge Pump 110429 25 Pump Mount Extension Bracket 218001 033 218001 033 2 26 Pad Retaining Strap Fastener 110611 24 110611 24 27 Tube Water Delivery 310716 310716 28 Over Flow Assembly 110610 110610 29 Water Distributor Assembly 3D 7 3D 7 30 Holder Water Distributor 110574 8 110574 8 31 Electrical Junction ...

Page 11: ...110524 1 11 PARTS DRAWING ...

Page 12: ...ding failure to perform reasonable maintenance normal wear and tear Alterations include the substitution of name brand components including but not limited to media pads We are not responsible for any damage from the use of water softeners or treatments chemicals or descaling materials We are not responsible for the cost of service calls to diagnose the cause of trouble or labor charge to repair a...

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