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201004 - 7500W WIRELESS REMOTE START GENERATOR

ASSEMbLY

18

Add Engine Oil

 

CAUTION

DO NOT attempt to crank or start the engine before it has been 
properly filled with the recommended type and amount of oil. 
Damage to the generator as a result of failing to follow these 
instructions will void your warranty.

 

NOTICE

The generator rotor has a sealed, pre-lubricated ball bearing 
that requires no additional lubrication for the life of the bearing.

 

NOTICE

The recommended oil type for typical use is 

10W-30 

automotive oil

. However, using the listed conventional oils 

shown in the “Recommended Engine Oil Type” chart may be 
used for typical use including the first 5 hours of the break-in 
run time period of the engine.

If running generator in extreme temperatures, refer to the 
“Recommended Engine Oil Type” chart.

-20

0

20

40

60

Ambient temperature

Recommended Engine Oil Type

80

100

120

-28.9

°F
°C

-17.8

-6.7

4.4

15.6

26.7

37.8

48.9

10W-30

5W-30 Full Synthetic

10W-40

5W-30

1.  Place the generator on a flat, level surface.

2.  Remove oil fill cap/dipstick to add oil.

3.  Using a funnel, add up to 37.2 fl. oz. (1100 ml) of oil (included) 

and replace oil fill cap/dipstick. DO NOT OVERFILL.

4.  Check engine oil level at every use and add as needed.

MAX

OIL DIP STICK

 

NOTICE

Once oil has been added, a visual check should show oil about 
1-2 threads from running out of the fill hole.

When using the dipstick to check oil level, DO NOT screw in 
the dipstick while checking.

 

NOTICE

Check oil level often during the break-in period. Refer to the 
Maintenance section for recommended service intervals.

 

CAUTION

This engine is equipped with a low oil shut-off and will stop 
when the oil level in the crankcase falls below the threshold 
level.

 

NOTICE

The first 5 hours of run time are the break-in period for the 
unit. During the break in period stay at or below 50% of the 
running watt rating and vary the load occasionally to allow 
stator windings to heat and cool. Adjusting the load will also 
cause engine speed to vary slightly and help seat piston rings. 
After the 5 hour break-in period, change the oil.

 

NOTICE

Synthetic oil may be used after the 5 hour initial break-in 
period. Using synthetic oil does not decrease the recommended 
oil change interval. Full synthetic 5W-30 oil will aid in starting 
in cold ambient < 41º F (5º C) temperatures.

Summary of Contents for 201004

Page 1: ...oduct Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of pu...

Page 2: ...all carbon monoxide risks you ll be better prepared to protect your family from this colorless oderless threat CARBON MONOXIDE SAFETY THE BIG PICTURE KNOW THE SYMPTOMS Headache Nausea Shortness of br...

Page 3: ...5 GFCI 25 Stopping the Engine 25 Moving the Generator 26 Operation at High Altitude 27 Maintenance 27 Cleaning the Generator 27 Changing the Engine Oil 28 Cleaning and Adjusting the Spark Plug 28 Clea...

Page 4: ...ery effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and th...

Page 5: ...otating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jew...

Page 6: ...artup can result in entanglement traumatic amputation or laceration When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or st...

Page 7: ...rectly into the generator at the gas station Always use an approved container to transfer the fuel to the generator DO NOT overfill the gasoline tank Always keep gasoline away from sparks open flames...

Page 8: ...own in 50 process magenta Revision Changes Changed Octane rating from 85 to 87 20200407 This artwork belongs to Champion Power Equipment The contents are confidential and privileged and shall not be d...

Page 9: ...creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause sever...

Page 10: ...rpretation of these symbols will allow you to more safely operate the product SYMBOL MEANING Start On Stop or Off Battery On Battery Off Locking Receptacle Circuit Breaker Reset Push Neutral Bonded to...

Page 11: ...r to RUN position 8 Plug in desired device Stopping the Engine 1 Turn off and unplug all connected electrical loads 2 Press the ignition switch to the OFF position 3 Turn the fuel valve to the OFF pos...

Page 12: ...ual start only 5 Fuel Valve Used to turn fuel supply on and off to engine 6 Air Filter Protects the engine by filtering dust and debris from the intake air 7 Never Flat Wheels 9 5 in 24 1 cm 8 Recoil...

Page 13: ...t Protects the generator against electrical overloads RECEPTACLES A C 4 120V AC 20A GFCI NEMA 5 20R May be used to supply electrical power for operation of 120 Volt AC 20 Amp single phase 60 Hz electr...

Page 14: ...d then automatically cycles through MODE DESCRIPTION Voltage V Output voltage of the generator Example 120 volts Frequency F Output frequency in hertz Example 60 0 hertz Run Time R Run time of the gen...

Page 15: ...g the Control Panel voltage off before the engine shutdown protects connected appliances from being damaged by non 60 Hz voltage while the generator coasts to a stop The on off voltage delay at startu...

Page 16: ...l Funnel 1 Assembly Parts Wheels 9 5 in 24 1 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Wheel hub caps D 2 Engine Vibration Mounts Support Leg with Vibration Mounts E 1 Flange Bolt M8 16 F...

Page 17: ...Before adding fuel and oil tip the generator onto it s recoil end 2 Remove wheel hub cap D from wheel by inserting a small screwdriver into the slot provided and pry upward 3 Slide the roll pin B thro...

Page 18: ...3 Using a funnel add up to 37 2 fl oz 1100 ml of oil included and replace oil fill cap dipstick DO NOT OVERFILL 4 Check engine oil level at every use and add as needed MAX OIL DIP STICK NOTICE Once oi...

Page 19: ...FILL Gasoline can expand after filling A minimum of in 6 4 mm of space left in the tank is required for gasoline expansion although more than in 6 4 mm is recommended Gasoline can be forced out of the...

Page 20: ...to Frame Neutral circuit IS electrically connected to the frame ground of the generator The generator system ground connects lower frame cross member below the alternator The system ground is connecte...

Page 21: ...mmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations While there is no way to prevent voltage fluctuations...

Page 22: ...with Wireless Set Button instructions Starting the Engine 1 Make certain the generator is on a flat level surface 2 Turn the gasoline fuel valve to the ON position Wireless Remote Start Wireless remo...

Page 23: ...t the engine again CAUTION If the ignition switch is held down in the START position longer than 5 seconds it could damage the starter Manual Start 1 Disconnect all electrical loads from the generator...

Page 24: ...e battery connection is still good NOTICE The supplied 12V battery does re charge while the engine is running and the battery switch is turned ON but it is also recommended that the battery be fully c...

Page 25: ...nterrupter GFCI receptacles In the event of a ground fault a GFCI trips automatically to stop the flow of electricity and prevent serious injury The green indicator light A on the receptacle will also...

Page 26: ...t no load for several minutes to stabilize internal temperatures of the engine and generator 3 Press the ignition switch to the OFF position 4 If generator was started electrically press the battery s...

Page 27: ...nd on your particular carburetor Carb Code High Alt Jet Part Number Altitude Range Z921 1 100155681 3281 6561 ft 1000 2000 m 100062835 6561 ft 2000 m WARNING Operation using the alternative main jet a...

Page 28: ...threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking Cleaning and Adjusting the Spark Plug 1 Remove the spark plug cable from...

Page 29: ...38 0999 for all other service and or adjustment needs Generator Battery Your generator is equipped with an automatic battery charging circuit that charges the battery while the engine is running The b...

Page 30: ...or unintended ignition of your generator during periods of storage the following precautions should be followed When storing the generator make sure the ignition switch and fuel valve are set to the O...

Page 31: ...to avoid spillage 4 When gasoline stops flowing from the carburetor replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulation...

Page 32: ...ull Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on temperature shown in the Recommended Engine Oil Type table Fuel...

Page 33: ...ust be with 80 feet of generator Obstructions in between generator and remote Clear line of site between generator and remote Engine will not start electrically Generator battery is dead Recharge gene...

Page 34: ...hoke in wrong position Move choke until it stops under RUN position or push in completely Repeated circuit breaker tripping Overload Review load and adjust See Connecting Electrical Loads Faulty power...

Page 35: ...perly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other E...

Page 36: ...system catalytic converter and other exhaust emission related assemblies Where a warrantable condition exits CPE will repair your small off road engine SORE at no cost to you including diagnosis part...

Page 37: ...ed for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE accordin...

Page 38: ...ve Controls Fuel Tank Fuel Cap Fuel Lines for liquid fuel and fuel vapors Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragm...

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