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201004 - 7500W WIRELESS REMOTE START GENERATOR

TROUbLESHOOTING

33

TROUbLESHOOTING

Problem

Cause

Solution

Engine will not start.

No fuel.

Add fuel.

Faulty spark plug.

Clean and adjust spark plug or replace.

Low oil level.

Fill crankcase to the proper level.
Place generator on a flat, level surface.

Spark plug wire loose.

Attach wire to spark plug.

Fuel valve is closed.

Open fuel valve.

Ignition switch OFF.

Press ignition switch ON.

Old fuel or water in fuel.

Drain fuel and replace with fresh fuel.

Flooded with fuel.

Let unit stand for 10 mins.

Engine starts but runs roughly.

Choke in the wrong position.

Move choke until it stops under RUN position or 
push in completely.

Dirty air filter.

Clean or replace air filter.

Dirty fuel valve.

Clean the fuel valve.

Clogged spark arrestor.

Clean spark arrestor.

Engine will not start wirelessly.

Remote control battery is dead.

Replace remote control battery.

Generator battery is dead.

Recharge generator battery.

Battery switch is in the OFF position.

Turn battery switch to ON position.

Generator out of range of remote signal.  Remote must be with 80 feet of generator.
Obstructions in between generator and 
remote.

Clear line of site between generator and remote.

Engine will not start electrically.

Generator battery is dead.

Recharge generator battery.

Battery switch is in the OFF position.

Turn battery switch to ON position.

Engine shuts down during operation.

Out of fuel.

Fill fuel tank.

Low oil level.

Fill crankcase to the proper level. Place generator 
on a flat, level surface.

Clogged spark arrestor.

Clean spark arrestor.

Generator cannot supply enough power 
or overheating.

Generator is overloaded.

Review load and adjust. See “Connecting 
Electrical Loads.”

Dirty air filter.

Clean or replace air filter.

Choke in wrong position.

Move choke until it stops under RUN position or 
push in completely.

Engine is running but no AC output.

Poor cord connection.

Check all connections.

Circuit breaker is open.

Unplug load from receptacle. Reset circuit breaker.

Faulty brush assembly.

Replace brush assembly (Service Center).

Faulty AVR (auto voltage regulator).

Replace AVR (Service Center).

Loose wiring.

Inspect and tighten wiring connections.

GFCI tripped.

Reset GFCI receptacle breakers by first pushing 
the TEST button then the RESET button until 
green LED illuminates. Contact the help line.

Other.

Contact the help line.

Summary of Contents for 201004

Page 1: ...oduct Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of pu...

Page 2: ...all carbon monoxide risks you ll be better prepared to protect your family from this colorless oderless threat CARBON MONOXIDE SAFETY THE BIG PICTURE KNOW THE SYMPTOMS Headache Nausea Shortness of br...

Page 3: ...5 GFCI 25 Stopping the Engine 25 Moving the Generator 26 Operation at High Altitude 27 Maintenance 27 Cleaning the Generator 27 Changing the Engine Oil 28 Cleaning and Adjusting the Spark Plug 28 Clea...

Page 4: ...ery effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and th...

Page 5: ...otating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jew...

Page 6: ...artup can result in entanglement traumatic amputation or laceration When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or st...

Page 7: ...rectly into the generator at the gas station Always use an approved container to transfer the fuel to the generator DO NOT overfill the gasoline tank Always keep gasoline away from sparks open flames...

Page 8: ...own in 50 process magenta Revision Changes Changed Octane rating from 85 to 87 20200407 This artwork belongs to Champion Power Equipment The contents are confidential and privileged and shall not be d...

Page 9: ...creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause sever...

Page 10: ...rpretation of these symbols will allow you to more safely operate the product SYMBOL MEANING Start On Stop or Off Battery On Battery Off Locking Receptacle Circuit Breaker Reset Push Neutral Bonded to...

Page 11: ...r to RUN position 8 Plug in desired device Stopping the Engine 1 Turn off and unplug all connected electrical loads 2 Press the ignition switch to the OFF position 3 Turn the fuel valve to the OFF pos...

Page 12: ...ual start only 5 Fuel Valve Used to turn fuel supply on and off to engine 6 Air Filter Protects the engine by filtering dust and debris from the intake air 7 Never Flat Wheels 9 5 in 24 1 cm 8 Recoil...

Page 13: ...t Protects the generator against electrical overloads RECEPTACLES A C 4 120V AC 20A GFCI NEMA 5 20R May be used to supply electrical power for operation of 120 Volt AC 20 Amp single phase 60 Hz electr...

Page 14: ...d then automatically cycles through MODE DESCRIPTION Voltage V Output voltage of the generator Example 120 volts Frequency F Output frequency in hertz Example 60 0 hertz Run Time R Run time of the gen...

Page 15: ...g the Control Panel voltage off before the engine shutdown protects connected appliances from being damaged by non 60 Hz voltage while the generator coasts to a stop The on off voltage delay at startu...

Page 16: ...l Funnel 1 Assembly Parts Wheels 9 5 in 24 1 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Wheel hub caps D 2 Engine Vibration Mounts Support Leg with Vibration Mounts E 1 Flange Bolt M8 16 F...

Page 17: ...Before adding fuel and oil tip the generator onto it s recoil end 2 Remove wheel hub cap D from wheel by inserting a small screwdriver into the slot provided and pry upward 3 Slide the roll pin B thro...

Page 18: ...3 Using a funnel add up to 37 2 fl oz 1100 ml of oil included and replace oil fill cap dipstick DO NOT OVERFILL 4 Check engine oil level at every use and add as needed MAX OIL DIP STICK NOTICE Once oi...

Page 19: ...FILL Gasoline can expand after filling A minimum of in 6 4 mm of space left in the tank is required for gasoline expansion although more than in 6 4 mm is recommended Gasoline can be forced out of the...

Page 20: ...to Frame Neutral circuit IS electrically connected to the frame ground of the generator The generator system ground connects lower frame cross member below the alternator The system ground is connecte...

Page 21: ...mmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations While there is no way to prevent voltage fluctuations...

Page 22: ...with Wireless Set Button instructions Starting the Engine 1 Make certain the generator is on a flat level surface 2 Turn the gasoline fuel valve to the ON position Wireless Remote Start Wireless remo...

Page 23: ...t the engine again CAUTION If the ignition switch is held down in the START position longer than 5 seconds it could damage the starter Manual Start 1 Disconnect all electrical loads from the generator...

Page 24: ...e battery connection is still good NOTICE The supplied 12V battery does re charge while the engine is running and the battery switch is turned ON but it is also recommended that the battery be fully c...

Page 25: ...nterrupter GFCI receptacles In the event of a ground fault a GFCI trips automatically to stop the flow of electricity and prevent serious injury The green indicator light A on the receptacle will also...

Page 26: ...t no load for several minutes to stabilize internal temperatures of the engine and generator 3 Press the ignition switch to the OFF position 4 If generator was started electrically press the battery s...

Page 27: ...nd on your particular carburetor Carb Code High Alt Jet Part Number Altitude Range Z921 1 100155681 3281 6561 ft 1000 2000 m 100062835 6561 ft 2000 m WARNING Operation using the alternative main jet a...

Page 28: ...threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking Cleaning and Adjusting the Spark Plug 1 Remove the spark plug cable from...

Page 29: ...38 0999 for all other service and or adjustment needs Generator Battery Your generator is equipped with an automatic battery charging circuit that charges the battery while the engine is running The b...

Page 30: ...or unintended ignition of your generator during periods of storage the following precautions should be followed When storing the generator make sure the ignition switch and fuel valve are set to the O...

Page 31: ...to avoid spillage 4 When gasoline stops flowing from the carburetor replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulation...

Page 32: ...ull Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on temperature shown in the Recommended Engine Oil Type table Fuel...

Page 33: ...ust be with 80 feet of generator Obstructions in between generator and remote Clear line of site between generator and remote Engine will not start electrically Generator battery is dead Recharge gene...

Page 34: ...hoke in wrong position Move choke until it stops under RUN position or push in completely Repeated circuit breaker tripping Overload Review load and adjust See Connecting Electrical Loads Faulty power...

Page 35: ...perly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other E...

Page 36: ...system catalytic converter and other exhaust emission related assemblies Where a warrantable condition exits CPE will repair your small off road engine SORE at no cost to you including diagnosis part...

Page 37: ...ed for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE accordin...

Page 38: ...ve Controls Fuel Tank Fuel Cap Fuel Lines for liquid fuel and fuel vapors Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragm...

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