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Motor Unit Assembly Parts

38

2

10

8

13

14

15

5

19

3

9

4

16

12

7

18

11

17

6

6

7

D

N

UP

Bro

w

n

W

ire

(Do

w

n)

Contact

LIMIT SWITCH
ASSEMBLY

Grey

W

ire

Yello

w

W

ire

(Up)
Contact

Center Limit
Contact

Dri

v

e

Gear

1

KEY

PART

NO.

NO.

DESCRIPTION

1

41A5615

Chain Spreader

2

41C4220A

Gear and sprocket assembly.

Complete with: 

Spring washer,

thrust washer, retaining ring,
bearing plate, roll pins (2), drive
gear and worm gear, helical gear
w/retainer and grease

3

41A2817

Drive/worm gear kit w/grease, 
roll pins (2)

4

41B4245

Line cord

5

41A5484-11 End panels w/all labels 

6

4A1344

Light socket

7

108D79

Lens 

8

30B532

Capacitor - 1/2 HP

9

12A373

Capacitor bracket

10

41A3150

Terminal block w/screws

11

41D3058

Universal replacement motor &
bracket assembly.

Complete with:

Motor, worm,

bracket, bearing assembly, RPM
sensor

KEY

PART

NO.

NO.

DESCRIPTION

12

41A5525-5

Cover 

13

41A2818

Limit switch drive & retainer

14

41D3452

Limit switch assembly

15

41A2822-1

Interrupter cup assembly

16

41C4398A

RPM sensor assembly

17

41AC050

Receiver logic board assembly.   

Complete with: 

Logic board,   

end panel w/all labels, light 
socket

18

41C5497

High voltage wire harness

41C5498

Low voltage wire harness

19

41D180-1

End panel w/all labels 

NOT SHOWN

41A2826

Motor shaft bearing kit

41A2825

Opener assembly hardware kit
(includes screws not designated
by a number in illustration)

Summary of Contents for POWER DRIVE 7520D

Page 1: ...r s Manual Please read this manual and the enclosed safety materials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connecte...

Page 2: ...Assembly 8 11 Assemble the rail and install the trolley 8 Fasten the rail to the motor unit and install the idler pulley 9 Install the chain cable 10 Tighten the chain 11 Installation 11 26 Installati...

Page 3: ...arage door Before you begin Disable locks Remove any ropes connected to garage door Complete the following test to make sure your garage door is balanced and is not sticking or binding 1 Lift the door...

Page 4: ...ng in your garage If so a support bracket and additional fastening hardware may be required Installation Step 10 Depending upon garage construction extension brackets or wood blocks may be needed to i...

Page 5: ...NG Support bracket fastening hardware is required See page 16 Safety Reversing Sensor Header Wall Gap between floor and bottom of door must not exceed 1 4 6 mm Wall mounted Door Control Rail Motor Uni...

Page 6: ...acket Trolley Chain Spreader Rail Center Back Sections Rail Front header Section Lighted Door Control Button with 2 screws 6ABx1 1 2 SECURITY Single Button Remote Control 2 Your garage door opener is...

Page 7: ...8 1 Trolley Threaded Shaft 1 Lock Washer 3 8 1 Lock Nut 1 4 20 2 Bolt 1 4 20x1 3 4 2 Drywall Anchors 2 Clevis Pin 5 16 x1 1 Lag Screw 5 16 18x1 7 8 2 Screw 6ABx1 1 4 2 Clevis Pin 5 16 x1 1 2 1 Self T...

Page 8: ...te edge about 4 3 4 12 cm from the far end 1 Remove the straight door arm and hanging bracket packaged inside the front rail and set aside for Installation Step 5 and 12 NOTE To prevent INJURY while u...

Page 9: ...ble through the window Allow it to hang until Assembly Step 5 Remove the tape from the idler pulley The inside center should be pre greased If dry regrease to ensure proper operation Place the idler p...

Page 10: ...g master link 5 Thread the inner nut and lock washer onto the trolley threaded shaft Figure 3 6 Insert the trolley threaded shaft through the hole in the trolley Be sure the chain is not twisted Figur...

Page 11: ...ATION INSTRUCTIONS To reduce the risk of SEVERE INJURY or DEATH WARNING WARNING WARNING 1 READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS 2 Install garage door opener only on properly balan...

Page 12: ...f the door NOTE If the total number of inches exceeds the height available in your garage use the maximum height possible or refer to page 13 for ceiling installation To prevent possible SERIOUS INJUR...

Page 13: ...Mark the vertical set of bracket holes do not use the holes designated for ceiling mount Drill 3 16 pilot holes and fasten the bracket securely to a structural support with the hardware provided Lag S...

Page 14: ...If the door spring is in the way you ll need help Have someone hold the opener securely on a temporary support to allow the rail to clear the spring Position the rail bracket against the header brack...

Page 15: ...or setting an ideal door to rail distance Remove foam packaging Raise the opener onto a stepladder You will need help at this point if the ladder is not tall enough Open the door all the way and place...

Page 16: ...th the header bracket if the bracket is not centered above the door 7 Remove the 2x4 Operate the door manually If the door hits the rail raise the header bracket NOTE DO NOT connect power to opener at...

Page 17: ...o the 1 2 Fasten the Lighted Door Control Button securely with 6ABx1 1 2 screws If installing into drywall drill 5 32 holes and use the anchors provided 3 Run bell wire up wall and across ceiling to m...

Page 18: ...h the hole in the release arm of the outer trolley Adjust rope length so the handle is 6 feet 1 83 m above the floor Ensure that the rope and handle clear the tops of all vehicles to avoid entanglemen...

Page 19: ...he black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded Reinstall the...

Page 20: ...or Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens The mounting brackets are designed to clip onto the track of sectional...

Page 21: ...p hugging the back edge of the track as shown in Figure 1 If your door track will not support the bracket securely wall installation is recommended Wall installation Figure 2 3 Place the bracket again...

Page 22: ...not obstructed alignment is required Loosen the sending eye wing nut and readjust aiming directly at the receiving eye Lock in place Loosen the receiving eye wing nut and adjust sensor until it receiv...

Page 23: ...ollows depending on your door s construction Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket Drill 3 16 fastening holes Secure the doo...

Page 24: ...INUM STEEL DOORS WITH GLASS PANEL ETC NOT PROVIDED ONE PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page They apply to one piece doors also Cente...

Page 25: ...are above holes in straight arm disconnect straight arm Cut about 6 15 cm from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Find two pairs of holes that l...

Page 26: ...5 16 18 Lock Washers 5 16 Ring Fastener Straight Arm Bolts 5 16 18x7 8 Door Bracket Clevis Pin 5 16 x1 1 4 Curved Door Arm Press the Door Control push button The trolley will travel to the fully clos...

Page 27: ...n Adjustment Step 2 If the door does not close completely Increase down travel Turn the down limit adjustment screw counterclockwise One turn equals 2 5 cm of travel If door still won t close complete...

Page 28: ...ockwise Make small adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount required...

Page 29: ...un the opener through 3 or 4 complete travel cycles to test adjustment If the unit continues to fail the Safety Reverse Test call for a trained door systems technician IMPORTANT SAFETY CHECK Test the...

Page 30: ...s activated They will turn off automatically after 4 1 2 minutes or provide constant light when the Light feature on the Multi Function Door Control is activated Bulb size is 100 watts maximum Securit...

Page 31: ...possible SERIOUS INJURY or DEATH from a falling garage door If possible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door coul...

Page 32: ...the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS Tested to Comply with FCC Standards FOR HOME OR OFFICE USE Operation is subject to the following two conditions 1 th...

Page 33: ...its The need for occasional adjustment for the force and limit settings is normal Weather conditions in particular can affect door travel Refer to Adjustment Step 1 Adjust the UP and DOWN Travel Limit...

Page 34: ...h wires together If motor unit activates replace door control If motor unit does not activate disconnect door control wires from motor unit Momentarily short across red and white terminals with jumper...

Page 35: ...emote that you wish to operate your garage door 3 Release the button when the motor unit lights blink It has learned the code If light bulbs are not installed two clicks will be heard To Add or Reprog...

Page 36: ...move To set a temporary PIN You may authorize access by visitors or service people with a temporary 4 digit PIN After a programmed number of hours or number of accesses this temporary PIN expires and...

Page 37: ...0 3V2032 Lithium battery 4 29B137 Remote control visor clip 5 41A2828 Emergency release rope and handle assembly 6 41B4494 1 2 Conductor bell wire white and white red 7 41A5047 1 Door bracket w clevis...

Page 38: ...ket 7 108D79 Lens 8 30B532 Capacitor 1 2 HP 9 12A373 Capacitor bracket 10 41A3150 Terminal block w screws 11 41D3058 Universal replacement motor bracket assembly Complete with Motor worm bracket beari...

Page 39: ...n it detects a person entering the garage Sensor can be easily deactivated when desired 3 Button Mini Remote Control with SECURITY With key ring and fastening strip 956D 940D 10 Foot 3 06 m Rail Exten...

Page 40: ...pair Products returned to Seller for warranty repair which upon receipt by Seller are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole optio...

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