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9

To avoid SERIOUS damage to garage door opener, 
use ONLY those bolts/fasteners mounted in the top of
the opener.

ASSEMBLY STEP 2

Fasten the Rail to the Motor Unit

• Insert a 1/4"-20x1-3/4 bolt into the cover protection

bolt hole on the back end of the rail as shown.
Tighten securely with a 1/4"-20 lock nut. 

Do NOT

overtighten.

• Remove the two bolts from the top of the motor

unit.

• Place the “U” bracket, flat side down onto the

motor unit and align the bracket hole with the bolt
holes. Fasten with the previously removed bolts.

• Align the rail assembly with the top of the motor

unit. Slide the rail end onto the “U” bracket,

all the

way to the stops that protrude on the top and sides
of the bracket.

• Attach spreader to the motor unit with two screws.

ASSEMBLY STEP 3

Install the Idler Pulley

• Lay the chain/cable beside the rail, as shown.

Grasp the end of the cable and pass
approximately 12" (30 cm) of cable through the
window. Allow it to hang until Assembly Step 5.

• Remove the tape from the idler pulley. The inside

center should be pre-greased. If dry, regrease to
ensure proper operation.

• Place the idler pulley into the window as shown.

• Insert the idler bolt from the top through the rail

and pulley. Tighten with a 3/8" lock washer and nut
underneath the rail until the lock washer is
compressed. 

• Rotate the pulley to be sure it spins freely.

• Insert a 1/4"-20x1-3/4 bolt into the trolley stop hole

in the front of the rail as shown. Tighten securely
with a 1/4"-20 lock nut.

WARNING

CAUTION

WARNING

WARNING

Bolts

Hex Screws 
8-32x7/16" 

Chain
Spreader

Motor Unit
Sprocket

"U" Bracket

Lock Nut

SLIDE RAIL TO STOPS
ON TOP AND SIDES
OF BRACKET

Cover 
Protection
Bolt Hole

Bolt

Lock
Washer
3/8" 

 Nut 3/8"

Cable Link

Idler
Bolt

Chain and
Cable

Pulley

Rail

Bolt

Nut

Washer

Trolley

Idler
Pulley

Idler
Pulley

Grease
Inside Pulley

Screwdriver

Trolley
Stop Hole

Bolt

Lock
Nut

Lock Nut

1/4"-20

Bolt 1/4"-20x1-3/4" 

HARDWARE SHOWN ACTUAL SIZE

Nut 3/8"

Lock Washer 3/8"

Idler Bolt

Lock Nut 1/4"-20

Bolt 1/4"-20x1-3/4"

HARDWARE SHOWN ACTUAL SIZE

Summary of Contents for POWER DRIVE 7520D

Page 1: ...r s Manual Please read this manual and the enclosed safety materials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connecte...

Page 2: ...Assembly 8 11 Assemble the rail and install the trolley 8 Fasten the rail to the motor unit and install the idler pulley 9 Install the chain cable 10 Tighten the chain 11 Installation 11 26 Installati...

Page 3: ...arage door Before you begin Disable locks Remove any ropes connected to garage door Complete the following test to make sure your garage door is balanced and is not sticking or binding 1 Lift the door...

Page 4: ...ng in your garage If so a support bracket and additional fastening hardware may be required Installation Step 10 Depending upon garage construction extension brackets or wood blocks may be needed to i...

Page 5: ...NG Support bracket fastening hardware is required See page 16 Safety Reversing Sensor Header Wall Gap between floor and bottom of door must not exceed 1 4 6 mm Wall mounted Door Control Rail Motor Uni...

Page 6: ...acket Trolley Chain Spreader Rail Center Back Sections Rail Front header Section Lighted Door Control Button with 2 screws 6ABx1 1 2 SECURITY Single Button Remote Control 2 Your garage door opener is...

Page 7: ...8 1 Trolley Threaded Shaft 1 Lock Washer 3 8 1 Lock Nut 1 4 20 2 Bolt 1 4 20x1 3 4 2 Drywall Anchors 2 Clevis Pin 5 16 x1 1 Lag Screw 5 16 18x1 7 8 2 Screw 6ABx1 1 4 2 Clevis Pin 5 16 x1 1 2 1 Self T...

Page 8: ...te edge about 4 3 4 12 cm from the far end 1 Remove the straight door arm and hanging bracket packaged inside the front rail and set aside for Installation Step 5 and 12 NOTE To prevent INJURY while u...

Page 9: ...ble through the window Allow it to hang until Assembly Step 5 Remove the tape from the idler pulley The inside center should be pre greased If dry regrease to ensure proper operation Place the idler p...

Page 10: ...g master link 5 Thread the inner nut and lock washer onto the trolley threaded shaft Figure 3 6 Insert the trolley threaded shaft through the hole in the trolley Be sure the chain is not twisted Figur...

Page 11: ...ATION INSTRUCTIONS To reduce the risk of SEVERE INJURY or DEATH WARNING WARNING WARNING 1 READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS 2 Install garage door opener only on properly balan...

Page 12: ...f the door NOTE If the total number of inches exceeds the height available in your garage use the maximum height possible or refer to page 13 for ceiling installation To prevent possible SERIOUS INJUR...

Page 13: ...Mark the vertical set of bracket holes do not use the holes designated for ceiling mount Drill 3 16 pilot holes and fasten the bracket securely to a structural support with the hardware provided Lag S...

Page 14: ...If the door spring is in the way you ll need help Have someone hold the opener securely on a temporary support to allow the rail to clear the spring Position the rail bracket against the header brack...

Page 15: ...or setting an ideal door to rail distance Remove foam packaging Raise the opener onto a stepladder You will need help at this point if the ladder is not tall enough Open the door all the way and place...

Page 16: ...th the header bracket if the bracket is not centered above the door 7 Remove the 2x4 Operate the door manually If the door hits the rail raise the header bracket NOTE DO NOT connect power to opener at...

Page 17: ...o the 1 2 Fasten the Lighted Door Control Button securely with 6ABx1 1 2 screws If installing into drywall drill 5 32 holes and use the anchors provided 3 Run bell wire up wall and across ceiling to m...

Page 18: ...h the hole in the release arm of the outer trolley Adjust rope length so the handle is 6 feet 1 83 m above the floor Ensure that the rope and handle clear the tops of all vehicles to avoid entanglemen...

Page 19: ...he black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded Reinstall the...

Page 20: ...or Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens The mounting brackets are designed to clip onto the track of sectional...

Page 21: ...p hugging the back edge of the track as shown in Figure 1 If your door track will not support the bracket securely wall installation is recommended Wall installation Figure 2 3 Place the bracket again...

Page 22: ...not obstructed alignment is required Loosen the sending eye wing nut and readjust aiming directly at the receiving eye Lock in place Loosen the receiving eye wing nut and adjust sensor until it receiv...

Page 23: ...ollows depending on your door s construction Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket Drill 3 16 fastening holes Secure the doo...

Page 24: ...INUM STEEL DOORS WITH GLASS PANEL ETC NOT PROVIDED ONE PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page They apply to one piece doors also Cente...

Page 25: ...are above holes in straight arm disconnect straight arm Cut about 6 15 cm from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Find two pairs of holes that l...

Page 26: ...5 16 18 Lock Washers 5 16 Ring Fastener Straight Arm Bolts 5 16 18x7 8 Door Bracket Clevis Pin 5 16 x1 1 4 Curved Door Arm Press the Door Control push button The trolley will travel to the fully clos...

Page 27: ...n Adjustment Step 2 If the door does not close completely Increase down travel Turn the down limit adjustment screw counterclockwise One turn equals 2 5 cm of travel If door still won t close complete...

Page 28: ...ockwise Make small adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount required...

Page 29: ...un the opener through 3 or 4 complete travel cycles to test adjustment If the unit continues to fail the Safety Reverse Test call for a trained door systems technician IMPORTANT SAFETY CHECK Test the...

Page 30: ...s activated They will turn off automatically after 4 1 2 minutes or provide constant light when the Light feature on the Multi Function Door Control is activated Bulb size is 100 watts maximum Securit...

Page 31: ...possible SERIOUS INJURY or DEATH from a falling garage door If possible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door coul...

Page 32: ...the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS Tested to Comply with FCC Standards FOR HOME OR OFFICE USE Operation is subject to the following two conditions 1 th...

Page 33: ...its The need for occasional adjustment for the force and limit settings is normal Weather conditions in particular can affect door travel Refer to Adjustment Step 1 Adjust the UP and DOWN Travel Limit...

Page 34: ...h wires together If motor unit activates replace door control If motor unit does not activate disconnect door control wires from motor unit Momentarily short across red and white terminals with jumper...

Page 35: ...emote that you wish to operate your garage door 3 Release the button when the motor unit lights blink It has learned the code If light bulbs are not installed two clicks will be heard To Add or Reprog...

Page 36: ...move To set a temporary PIN You may authorize access by visitors or service people with a temporary 4 digit PIN After a programmed number of hours or number of accesses this temporary PIN expires and...

Page 37: ...0 3V2032 Lithium battery 4 29B137 Remote control visor clip 5 41A2828 Emergency release rope and handle assembly 6 41B4494 1 2 Conductor bell wire white and white red 7 41A5047 1 Door bracket w clevis...

Page 38: ...ket 7 108D79 Lens 8 30B532 Capacitor 1 2 HP 9 12A373 Capacitor bracket 10 41A3150 Terminal block w screws 11 41D3058 Universal replacement motor bracket assembly Complete with Motor worm bracket beari...

Page 39: ...n it detects a person entering the garage Sensor can be easily deactivated when desired 3 Button Mini Remote Control with SECURITY With key ring and fastening strip 956D 940D 10 Foot 3 06 m Rail Exten...

Page 40: ...pair Products returned to Seller for warranty repair which upon receipt by Seller are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole optio...

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