Challenger Lifts EnviroLift EV1020 Installation, Operation & Maintenance Manual Download Page 20

Page: 20 / 31

Models EV1020, EV1220, EV1520

Installation, Operation and Maintenance

Rev.12/16/2020

EV-IOM-A.doc

EV1520 Super Structure

Item

Part

Qty / Lift

Description

1 B12162S 4

Screw Pad Assembly

A1104-H 4

Rubber Pad

B12163S 4

Foot Pad Weld

B12067 4

Threaded Insert

B17257 4

3 x 45mm Round Wire Retaining Ring

2 16458 4

15K Male Arm Weld

3 12072 4

1/2-13 x 5/8 SHCS

4 6-0059 4

1/2 Split Lock Washer

5 16461 4

15K Female Arm Weld

6 16464 4

2 1/4” Arm Pin

7 16489 4

2 1/4” External Snap Ring

8 16440 2

15K Bolster (Machined)

9 16473 12

7/8-9 x 3 1/2” lg Hex Head Cap Screw

10 16154 12

7/8 External Tooth Lockwashe

11 12068 4

8” Stack Adapter

12 12069 4

4” Stack Adapter

13 12071 1

Adapter Rack

14 17314 2

M12x1.75 x 20mm, HHCS, Gr. 8.8, ZINC PLT’D

Replace all worn, damaged, or broken parts with parts approved by

Challenger Lifts Inc.

or with parts meeting

Challenger Lifts Inc.

specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call

Challenger Lifts Inc.

(502) 625-0700 for the Parts Distributor in your area)

Summary of Contents for EnviroLift EV1020

Page 1: ...0 LB CAPACITY 3750 LB PER ARM INSTALLATION OPERATION MAINTENANCE MANUAL Two Post Inground Cassette EnviroLift 2311 South Park Rd Louisville Kentucky 40219 Email sales challengerlifts comWeb site www c...

Page 2: ...tion 74 84 1 4 B Overall Width 115 71 C Drive Thru 87 NA D Arm Reach min max 19 5 8 Min 48 Max 26 1 4 Min 43 Max Screw Pad Height 5 Min 6 3 4 Max 8 9 3 4 Med Ext 11 12 3 4 High Ext 6 1 2 Min 8 3 4 Max...

Page 3: ...Models EV1020 EV1220 EV1520 Installation Operation and Maintenance Rev 12 16 2020 EV IOM A doc 3 EV1020 EV1220 EV1520...

Page 4: ...nsulted to address seismic loads and other local or state requirements SAFETY NOTICES AND DECALS For your safety and the safety of others read and understand all of the safety notices and decals inclu...

Page 5: ...nents furnished with the lift certain tools equipment supplies and materials are required The installer or purchaser of the lift must furnish these items TOOLS SUPPLIES MINIMUM REQUIRED Forklift cherr...

Page 6: ...on requires an excavation as shown in Fig 2 NOTE Concrete must be finished to edge of concrete tie 3 16 below top of concrete ties see Fig 2 below All depths are measured from the finished floor level...

Page 7: ...y Bolts Removed For 1 2 13 x 18 All Thread Fig 3 2 Using a chain hoist and tripod fork lift crane etc for lifting lower the lift containment assembly in the excavation being sure the PVC inlet hole is...

Page 8: ...ft frame 5 Run the 2 PVC chase from the control area and join to the lift containment assembly using the coupling provided Use a soap water solution to ease assembly All PVC joints must be leak proof...

Page 9: ...r an Existing floor needs to be saw cut for excavation the Cut Out Block Out should be a minimum of 6 x 11 as per the figure below 13 Min Nearest Obstruction 7 Min 6 Min 11 Min 9 Pour concrete floor t...

Page 10: ...rdware box Torque the bolts to 60 ft lbs 14 Pour concrete floor taking care not to run concrete in or on top of the lift containment assembly The floor should slope away from the lift for drainage The...

Page 11: ...ce Rev 12 16 2020 EV IOM A doc 11 T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6 T7 T4 T8 T5 FOR THREE PHASE M 1 5 4 6 Normal...

Page 12: ...t run through a Filter Regulator Lubricator FLR within 30 feet of factory assembled air valve Failure to provide clean dry lubricated and pressure regulated air will void warranty on pneumatic compone...

Page 13: ...here the double screw makes contact with the base of the foot pad 26 With the lift lowered arms extended fully and foot pad in the lowest position check clearance of the foot pad screw to ensure it do...

Page 14: ...the power unit and hold until the vehicles tires just clear the floor STOP and check adapters for proper contact of vehicle manufacturers recommended lifting points and stability of the vehicle Contin...

Page 15: ...rdance with the lift manufacturer s instructions or ANSI ALI ALOIM American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the employer shall i...

Page 16: ...bels if missing or damaged See Installation instructions page 3 Daily Drain water from air supply to avoid contamination of lock release components Check lock operation The lock operation should be he...

Page 17: ...EV1220 EV1520 IMPORTANT Replace all worn damaged or broken parts with parts approved by Challenger Lifts Inc or with parts meeting Challenger Lifts Inc specifications Contact your local Challenger Lif...

Page 18: ...125 4 1 7 8 Snap Ring 12 B17259 4 Arm Pin 13 B17001EV 2 Bolster 14 B17250SLD 2 3 Stage Arm Assembly Left B17250SRD 3 Stage Arm Assembly Right 15 16473 12 7 8 9 x 3 1 2 Hex Head Cap Screw 16 16160 2 Fi...

Page 19: ...B16448 2 12K Bolster Machined 9 16473 12 7 8 9 x 3 lg Hex Head Cap Screw 10 16154 12 7 8 External Tooth Lockwasher 11 B2206 6 2 6 Stack Adapter 12 B2206 3 4 3 Stack Adapter 13 B2209 1 Adapter Rack 14...

Page 20: ...Arm Weld 6 16464 4 2 1 4 Arm Pin 7 16489 4 2 1 4 External Snap Ring 8 16440 2 15K Bolster Machined 9 16473 12 7 8 9 x 3 1 2 lg Hex Head Cap Screw 10 16154 12 7 8 External Tooth Lockwashe 11 12068 4 8...

Page 21: ...t Serviceable after Installation 4 17321 2 Concrete Tie Weld Short Not Serviceable after Installation 5 17320 2 Concrete Tie Weld Long Not Serviceable after Installation Replace all worn damaged or br...

Page 22: ...g Grease Line 7 17410 4 1 4 Push Lock Cross 8 16129 12 1 8 NPT x Push Lock Elbow 9 16429 1 Cover Plate 10 17205 2 Bearing Assembly 11 16163 4 Male Connector 1 4 Tube x 1 8 NPT 12 17411 4 1 4 x 2 Greas...

Page 23: ...059 1 1 4 20 Nylon Locknut 7 16468 1 1 4 20 x 6 Hex Head Cap screw 8 17416 1 1 x 3 Clevis Pin 9 40735 1 Hairpin Cotter 10 B16414 1 Synchronizing Rail Weld 11 16165 1 1 8 Male NPT x Female NPT Brass St...

Page 24: ...16 2020 EV IOM A doc 24 Frame 8 8 8 8 9 9 9 9 11 11 11 11 10 10 10 10 12 12 12 12 2 2 2 2 3 3 3 3 3 3 3 3 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 3 3 3 3 4 13 14 5 6 7 4 13 14 5 6 7 4 13 14 5 6 7 4 13 14 5 6...

Page 25: ...r Installation 9 16413 1 Lock Ladder 10 16412 2 Ladder Rail 11 16153 1 7 8 9 x 3 Lock Ladder Bolt 12 16154 1 7 8 External Tooth Lock washer 13 16155 1 7 8 9 Hex Nut 14 16470 4 1 2 13 x 1 Ladder Rail B...

Page 26: ...520 Installation Operation and Maintenance Rev 12 16 2020 EV IOM A doc 26 Plunger Rail Assembly 5 4 3 2 6 9 7 8 1 1 8 9 7 1 2 10 5 3 4 6 1 8 9 7 1 2 5 3 4 6 1 8 9 7 1 2 5 3 4 6 11 1 12 13 13 13 13 10...

Page 27: ...l Assembly 7 16428EV 2 Cylinder Capture Plate EV1020 EV1220 16422 2 Cylinder Capture Plate EV1520 8 16142 8 3 8 External Tooth Lock washer 9 16143 8 3 8 16 x 3 4 Hex Head Capscrew 10 A1121 2 Straight...

Page 28: ...37016 1 Lock Release Valve 7 37015 1 Button Valve Bracket 8 16163 1 1 4 Push Lock Fitting 9 16166 1 1 4 Air Line 25 10 37022 2 8 32 x 1 1 4 Pan Head Screw 11 37023 2 8 32 Lock Washer 12 37024 2 8 32...

Page 29: ...Models EV1020 EV1220 EV1520 Installation Operation and Maintenance Rev 12 16 2020 EV IOM A doc 29...

Page 30: ...Models EV1020 EV1220 EV1520 Installation Operation and Maintenance Rev 12 16 2020 EV IOM A doc 30...

Page 31: ...ARTS BREAK DOWN EV1020 DRIVE THRU DISTANCE AND OVERALL WIDTH WAS CORRECTED TO 83 1 2 AND 110 1 4 10 25 2019 CHANGED COVER BOLT PART NUMBER 16116L TO 17152 1 2 2020 UPDATED GENERAL SPECIFICATION PAGE T...

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