21
F.669-D/820-870/Jan 98
Drive Gear
Slitter Shaft
C. Install the electronic pigtail assembly
so the ma-
chines can electronically communicate with each other.
Instructions for making this hookup can be found on
pages 72 & 73 in the Parts and Assembly Drawings
section of this manual.
6. Once the crosscarrier legs have been attached and
the crosscarrier installed into the parallel unit, level the
crosscarrier by adjusting the leveling screws attached
to the bottom of the support legs, (fig. 33, pg 20).
NOTE:
The carrier must be level side-to-side so it is
level with the fold rollers. End-to-end, it does not have
to be level, adjusting screws need only to be set low
enough to provide enough contact between the friction
drive collars (fig. 35) to drive the crosscarriage rollers.
7. Reposition the delivery table and stacker wheel as-
sembly from the folder to the back of the right angle
parallel unit.
8. Position the transfer table onto the back of the folder.
It mounts in the same manner as the delivery table —
Insert the spring loaded end (right side when viewed
from the rear of the folder) of the drive shaft into the
locator hole in the side frame, compress the spring
against the frame and swing the opposite end into po-
sition in the other side, (fig. 37).
NOTE:
Make sure the
drive gears mesh as shown in fig. 36.
9. Position the crosscarrier right angle unit against the
back of your folder as in figure 32, pg 20 and proceed
to make your conveyor and fold plate adjustments.
10. Connect the electrical cable pigtails protruding
above the electrical panels. This allows the folders to
communicate and shut down simultaneously in case
of a paper jam in one or the other unit.
11. Connect the power cord into the back of the power
panel. Plug the cord into a 20 amp grounded recep-
tacle.
B. Install a transfer table drive gear
onto the lower
slitter shaft of the machine that is to be used as the
main folder. Remove the lower slitter shaft and re-
move all the drive wheels (and any perf, score, or slit-
ting blades/wheels). Install the drive gear (teeth first)
onto the shaft, position and secure 1/4" from the end of
the shaft, see fig. 36. Replace the drive wheels (and
any accessory wheels, blades, or collars). Replace the
scoring shaft into the folder. (Gear may be repositioned
on the shaft if necessary once the transfer table has
been installed.) Make sure all the set screws are tight-
ened securely.
NOTE: If you have purchased a crosscarrier kit
as an after market addition to convert a second
folder to a right angle, you will need to perform
three additional procedures (A – C) as follows.
(fig. 35)
A. Reposition the O-ring friction drive collar
from
the center (feed table) position to align with the drive
collar of the cross carrier, (fig. 35). Loosen the set
screws in the collar and move the collar to the right
until it aligns with the collar on the crosscarrier. O-rings
should alternate contacts. Retighten the set screws.
(fig. 36)
(fig. 37)
Friction Drive
Collars
1/4”
Drive Gear
Slitter Shaft
Transfer
Table
Friction Drive
Collars
Summary of Contents for MEDALIST 820
Page 17: ...17 F 669 D 820 870 Jan 98 NOTES NOTES...
Page 26: ......
Page 28: ...F 669 D 820 870 Jan 98 28 MODEL 820 MAIN ASSEMBLY Left Hand Side 35300 SHEET 1 OF 3...
Page 29: ...29 F 669 D 820 870 Jan 98 MODEL 820 MAIN ASSEMBLY Left Hand Side 35300 SHEET 1 OF 3...
Page 30: ...F 669 D 820 870 Jan 98 30 MODEL 820 MAIN ASSEMBLY Right Hand Side 35300 SHEET 2 OF 3 REV C...
Page 31: ...31 F 669 D 820 870 Jan 98 MODEL 820 MAIN ASSEMBLY Right Hand Side 35300 SHEET 2 OF 3 REV C...
Page 32: ...F 669 D 820 870 Jan 98 32 MODEL 820 MAIN ASSEMBLY Front View 35300 SHEET 3 OF 3...
Page 33: ...33 F 669 D 820 870 Jan 98 MODEL 820 MAIN ASSEMBLY Front View 35300 SHEET 3 OF 3...
Page 34: ...F 669 D 820 870 Jan 98 34 MODEL 870 MAIN ASSEMBLY Left Hand Side 35450 SHEET 1 OF 3...
Page 35: ...35 F 669 D 820 870 Jan 98 MODEL 870 MAIN ASSEMBLY Left Hand Side 35450 SHEET 1 OF 3...
Page 36: ...F 669 D 820 870 Jan 98 36 MODEL 870 MAIN ASSEMBLY Right Hand Side 35450 SHEET 2 OF 3 REV A...
Page 37: ...37 F 669 D 820 870 Jan 98 MODEL 870 MAIN ASSEMBLY Right Hand Side 35450 SHEET 2 OF 3 REV A...
Page 38: ...F 669 D 820 870 Jan 98 38 MODEL 870 MAIN ASSEMBLY Front View 35450 SHEET 3 OF 3...
Page 39: ...39 F 669 D 820 870 Jan 98 MODEL 870 MAIN ASSEMBLY Front View 35450 SHEET 3 OF 3...
Page 40: ...F 669 D 820 870 Jan 98 40 FOLDPLATE ASSEMBLY 1 35061 REV C...
Page 41: ...41 F 669 D 820 870 Jan 98 FOLDPLATE ASSEMBLY 1 35061 REV C...
Page 42: ...F 669 D 820 870 Jan 98 42 FOLDPLATE ASSEMBLY 2 35080 REV D...
Page 43: ...43 F 669 D 820 870 Jan 98 FOLDPLATE ASSEMBLY 2 35080 REV D...
Page 44: ...F 669 D 820 870 Jan 98 44 FEEDER ASSEMBLY 35100 2 REV F...
Page 45: ...45 F 669 D 820 870 Jan 98 FEEDER ASSEMBLY 35100 2 REV F...
Page 46: ...F 669 D 820 870 Jan 98 46 STACKER ASSEMBLY 35128 1...
Page 47: ...47 F 669 D 820 870 Jan 98 LONG STACKER ASSEMBLY OPTIONAL 35290 1...
Page 48: ...F 669 D 820 870 Jan 98 48 STACKER WHEEL ASSEMBLY 35198 REV E...
Page 49: ...49 F 669 D 820 870 Jan 98 CALIPER ASSEMBLY 35041...
Page 50: ...F 669 D 820 870 Jan 98 50 MEDALIST STAND ASSEMBLY 35470 REV C...
Page 51: ...51 F 669 D 820 870 Jan 98 RIGHT ANGLE STAND ASSEMBLY 35473 REV C...
Page 52: ...F 669 D 820 870 Jan 98 52 JAM DETECTOR ASSEMBLY EE 2607 REV C...
Page 54: ...F 669 D 820 870 Jan 98 54 820 BASIC MACHINE SCHEMATIC 120 VOLT E 2781...
Page 55: ...55 F 669 D 820 870 Jan 98 820 BASIC MACHINE SCHEMATIC 230 VOLT E 2782...
Page 56: ...F 669 D 820 870 Jan 98 56 870 BASIC MACHINE SCHEMATIC 120 VOLT E 2657 REV A...
Page 57: ...57 F 669 D 820 870 Jan 98 870 BASIC MACHINE SCHEMATIC 230 VOLT E 2658 REV A...
Page 58: ...F 669 D 820 870 Jan 98 58 820 870 BACK COVER PLATE ASSEMBLY 120 VOLT EE 2655 REV C...
Page 59: ...59 F 669 D 820 870 Jan 98 820 870 BACK COVER PLATE ASSEMBLY 120 VOLT EE 2655 REV C...
Page 60: ...F 669 D 820 870 Jan 98 60 820 870 BACK COVER PLATE ASSEMBLY 230 VOLT EE 2656 REV B...
Page 61: ...61 F 669 D 820 870 Jan 98 820 870 BACK COVER PLATE ASSEMBLY 230 VOLT EE 2656 REV B...
Page 62: ...F 669 D 820 870 Jan 98 62 820 CONTROL PANEL ASSEMBLY EE 2780...
Page 63: ...63 F 669 D 820 870 Jan 98 870 CONTROL PANEL ASSEMBLY EE 2654 REV B...
Page 66: ...F 669 D 820 870 Jan 98 66 STANDARD ACCESSORIES AA 11214 1 2 4 5 6 7 8 9 10 11 12 13 3...
Page 68: ...F 669 D 820 870 Jan 98 68 CROSS CARRIAGE ASSEMBLY 35500 REV D...
Page 69: ...69 F 669 D 820 870 Jan 98 CROSS CARRIAGE ASSEMBLY 35500 REV D...
Page 70: ...F 669 D 820 870 Jan 98 70 TRANSFER ASSEMBLY 35550 REV F...
Page 71: ...71 F 669 D 820 870 Jan 98 TRANSFER ASSEMBLY 35550 REV F...
Page 72: ...F 669 D 820 870 Jan 98 72 CROSSFOLD ELECTRICAL HOOK UP K 2670 i...