F.669-D/820-870/Jan 98
2
INTRODUCTION
WELCOME
to the family of Challenge® users. Challenge has been developing and manufacturing Graphics Arts
Equipment for over 100 years and is today one of the world’s leading producers and distributors of Paper Cutters,
Paper Drills and Bindery Equipment.
SAFETY ALERT!
This symbol means
CAUTION OR WARNING: Personal safety instructions!
Pay
special attention to the instructions in bold type. Personal injury may result if the precautions are not
read and followed. See SAFETY PRECAUTIONS, page 6.
•
This machine is designed for
ONE PERSON OPERATION ONLY!
•
Always
DISCONNECT THE POWER
before working on this machine.
•
DO NOT OPERATE WITH ANY GUARDS REMOVED!
Replace all guards before operating.
•
CRUSH HAZARD
- Keep hands, hair, cleaning rags, & loose clothing away from rollers.
READ THIS MANUAL BEFORE OPERATING!
Follow precautions and instructions given and you should have
years of trouble-free operation. If after reading the manual questions still remain, contact your Authorized Chal-
lenge Dealer.
FOR PARTS AND SERVICE
contact the Authorized Challenge Dealer from whom you purchased your machine.
Use the illustrations and parts lists at the back of this manual to identify the correct parts needed.
Always give
the SERIAL NUMBER and MODEL
of your machine to insure that the correct parts are sent as soon as possible.
Take a few minutes right now to
RECORD YOUR MACHINE SERIAL NUMBER
in the space provided on the
front cover of this manual. Also be sure to fill out the warranty card accompanying this manual and return it
DIRECT TO CHALLENGE.
If you bought a used machine, it is important to have the following information on record at Challenge. Copy this
page, fill in the information and send it care of: The Challenge Service Department, 6125 Norton Center Drive,
Norton Shores, MI 49441-6081.
CHALLENGE MODEL
SERIAL NUMBER
ATTN.
COMPANY
ADDRESS
CITY
STATE
ZIP
PHONE
DATE INSTALLED
DEALER’S NAME AND CITY
PLEASE REVIEW THE ENCLOSED WARRANTY SHEET!
It is
very important
that you read and understand the conditions outlined in the Warranty Information Sheet
included with the manual information package.
The Warranty Information Sheet must be filled out completely, returned, and be
ON-FILE
at
THE CHALLENGE
MACHINERY COMPANY
in order for the warranty to be issued for this machine.
WARRANTY INFORMATION
Challenge® is a registered trademark of The Challenge Machinery Company, 6125 Norton Center
Drive, Norton Shores, MI 49441-6081.
Copyright © 1996 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A.
Summary of Contents for MEDALIST 820
Page 17: ...17 F 669 D 820 870 Jan 98 NOTES NOTES...
Page 26: ......
Page 28: ...F 669 D 820 870 Jan 98 28 MODEL 820 MAIN ASSEMBLY Left Hand Side 35300 SHEET 1 OF 3...
Page 29: ...29 F 669 D 820 870 Jan 98 MODEL 820 MAIN ASSEMBLY Left Hand Side 35300 SHEET 1 OF 3...
Page 30: ...F 669 D 820 870 Jan 98 30 MODEL 820 MAIN ASSEMBLY Right Hand Side 35300 SHEET 2 OF 3 REV C...
Page 31: ...31 F 669 D 820 870 Jan 98 MODEL 820 MAIN ASSEMBLY Right Hand Side 35300 SHEET 2 OF 3 REV C...
Page 32: ...F 669 D 820 870 Jan 98 32 MODEL 820 MAIN ASSEMBLY Front View 35300 SHEET 3 OF 3...
Page 33: ...33 F 669 D 820 870 Jan 98 MODEL 820 MAIN ASSEMBLY Front View 35300 SHEET 3 OF 3...
Page 34: ...F 669 D 820 870 Jan 98 34 MODEL 870 MAIN ASSEMBLY Left Hand Side 35450 SHEET 1 OF 3...
Page 35: ...35 F 669 D 820 870 Jan 98 MODEL 870 MAIN ASSEMBLY Left Hand Side 35450 SHEET 1 OF 3...
Page 36: ...F 669 D 820 870 Jan 98 36 MODEL 870 MAIN ASSEMBLY Right Hand Side 35450 SHEET 2 OF 3 REV A...
Page 37: ...37 F 669 D 820 870 Jan 98 MODEL 870 MAIN ASSEMBLY Right Hand Side 35450 SHEET 2 OF 3 REV A...
Page 38: ...F 669 D 820 870 Jan 98 38 MODEL 870 MAIN ASSEMBLY Front View 35450 SHEET 3 OF 3...
Page 39: ...39 F 669 D 820 870 Jan 98 MODEL 870 MAIN ASSEMBLY Front View 35450 SHEET 3 OF 3...
Page 40: ...F 669 D 820 870 Jan 98 40 FOLDPLATE ASSEMBLY 1 35061 REV C...
Page 41: ...41 F 669 D 820 870 Jan 98 FOLDPLATE ASSEMBLY 1 35061 REV C...
Page 42: ...F 669 D 820 870 Jan 98 42 FOLDPLATE ASSEMBLY 2 35080 REV D...
Page 43: ...43 F 669 D 820 870 Jan 98 FOLDPLATE ASSEMBLY 2 35080 REV D...
Page 44: ...F 669 D 820 870 Jan 98 44 FEEDER ASSEMBLY 35100 2 REV F...
Page 45: ...45 F 669 D 820 870 Jan 98 FEEDER ASSEMBLY 35100 2 REV F...
Page 46: ...F 669 D 820 870 Jan 98 46 STACKER ASSEMBLY 35128 1...
Page 47: ...47 F 669 D 820 870 Jan 98 LONG STACKER ASSEMBLY OPTIONAL 35290 1...
Page 48: ...F 669 D 820 870 Jan 98 48 STACKER WHEEL ASSEMBLY 35198 REV E...
Page 49: ...49 F 669 D 820 870 Jan 98 CALIPER ASSEMBLY 35041...
Page 50: ...F 669 D 820 870 Jan 98 50 MEDALIST STAND ASSEMBLY 35470 REV C...
Page 51: ...51 F 669 D 820 870 Jan 98 RIGHT ANGLE STAND ASSEMBLY 35473 REV C...
Page 52: ...F 669 D 820 870 Jan 98 52 JAM DETECTOR ASSEMBLY EE 2607 REV C...
Page 54: ...F 669 D 820 870 Jan 98 54 820 BASIC MACHINE SCHEMATIC 120 VOLT E 2781...
Page 55: ...55 F 669 D 820 870 Jan 98 820 BASIC MACHINE SCHEMATIC 230 VOLT E 2782...
Page 56: ...F 669 D 820 870 Jan 98 56 870 BASIC MACHINE SCHEMATIC 120 VOLT E 2657 REV A...
Page 57: ...57 F 669 D 820 870 Jan 98 870 BASIC MACHINE SCHEMATIC 230 VOLT E 2658 REV A...
Page 58: ...F 669 D 820 870 Jan 98 58 820 870 BACK COVER PLATE ASSEMBLY 120 VOLT EE 2655 REV C...
Page 59: ...59 F 669 D 820 870 Jan 98 820 870 BACK COVER PLATE ASSEMBLY 120 VOLT EE 2655 REV C...
Page 60: ...F 669 D 820 870 Jan 98 60 820 870 BACK COVER PLATE ASSEMBLY 230 VOLT EE 2656 REV B...
Page 61: ...61 F 669 D 820 870 Jan 98 820 870 BACK COVER PLATE ASSEMBLY 230 VOLT EE 2656 REV B...
Page 62: ...F 669 D 820 870 Jan 98 62 820 CONTROL PANEL ASSEMBLY EE 2780...
Page 63: ...63 F 669 D 820 870 Jan 98 870 CONTROL PANEL ASSEMBLY EE 2654 REV B...
Page 66: ...F 669 D 820 870 Jan 98 66 STANDARD ACCESSORIES AA 11214 1 2 4 5 6 7 8 9 10 11 12 13 3...
Page 68: ...F 669 D 820 870 Jan 98 68 CROSS CARRIAGE ASSEMBLY 35500 REV D...
Page 69: ...69 F 669 D 820 870 Jan 98 CROSS CARRIAGE ASSEMBLY 35500 REV D...
Page 70: ...F 669 D 820 870 Jan 98 70 TRANSFER ASSEMBLY 35550 REV F...
Page 71: ...71 F 669 D 820 870 Jan 98 TRANSFER ASSEMBLY 35550 REV F...
Page 72: ...F 669 D 820 870 Jan 98 72 CROSSFOLD ELECTRICAL HOOK UP K 2670 i...
