F.669-D/820-870/Jan 98
6
SAFETY PRECAUTIONS
•
This machine is designed and safeguarded for ONE PERSON operation. NEVER operate the ma-
chine with more than one person.
•
Safety of this machine is the responsibility of the user and operator. Use good judgement and
common sense when working with and around this machine.
•
READ and understand all instructions thoroughly before using the machine. If questions still
remain, call your Authorized Challenge Dealer - Failure to understand operating instructions may
result in personal injury.
•
Only trained and authorized persons should operate the machine.
•
DO NOT ALTER SAFETY GUARDS OR DEVICES, they are for your protection and should not be
altered or removed.
•
DISCONNECT POWER before cleaning, lubricating, servicing, or making adjustments not requir-
ing power. See Power Lockout Procedure below.
•
HIGH SPEED ROLLERS - Keep rags, loose clothing and long hair away from rollers. Personal
injury could result from items being caught on rollers.
•
Have your electrician make sure the machine is properly grounded.
•
Have your electrician check for sufficient power to operate the machine properly.
•
OBSERVE ALL CAUTION PLATES AND LABELS on this machine.
•
Keep foreign objects off table and away from rollers.
•
BE EXTREMELY CAREFUL when handling and changing the slitter, perforating or scoring blades.
Severe lacerations or dismemberment could result from careless handling procedure.
•
Keep the floor around the machine free of trim, debris, oil and grease.
•
If the machine sounds or operates abnormally, turn it off and consult the Trouble Shooting section
of this manual. If the problem cannot be corrected, have it checked by a qualified service person
or your Authorized Challenge Dealer.
•
DO NOT CLEAN ROLLERS WITH THE MACHINE RUNNING! Disconnect the power and use the
handwheel to turn the rollers.
•
DO NOT OPERATE WITH ANY GUARDS REMOVED! Replace all guards after adjusting, lubricating
or servicing the machine.
CAUTION: POWER LOCKOUT PROCEDURE
For maximum safety and to prevent unauthorized
use, turn the power switch to the off position and
disconnect the power cord whenever adjusting,
lubricating, or making repairs to the machine.
This safety symbol means CAUTION/WARNING - PERSONAL SAFETY INSTRUCTION. Read
the instructions because it has to do with safety. Failure to comply with the following instruc-
tions may result in personal injury.
(fig. 2)
Summary of Contents for MEDALIST 820
Page 17: ...17 F 669 D 820 870 Jan 98 NOTES NOTES...
Page 26: ......
Page 28: ...F 669 D 820 870 Jan 98 28 MODEL 820 MAIN ASSEMBLY Left Hand Side 35300 SHEET 1 OF 3...
Page 29: ...29 F 669 D 820 870 Jan 98 MODEL 820 MAIN ASSEMBLY Left Hand Side 35300 SHEET 1 OF 3...
Page 30: ...F 669 D 820 870 Jan 98 30 MODEL 820 MAIN ASSEMBLY Right Hand Side 35300 SHEET 2 OF 3 REV C...
Page 31: ...31 F 669 D 820 870 Jan 98 MODEL 820 MAIN ASSEMBLY Right Hand Side 35300 SHEET 2 OF 3 REV C...
Page 32: ...F 669 D 820 870 Jan 98 32 MODEL 820 MAIN ASSEMBLY Front View 35300 SHEET 3 OF 3...
Page 33: ...33 F 669 D 820 870 Jan 98 MODEL 820 MAIN ASSEMBLY Front View 35300 SHEET 3 OF 3...
Page 34: ...F 669 D 820 870 Jan 98 34 MODEL 870 MAIN ASSEMBLY Left Hand Side 35450 SHEET 1 OF 3...
Page 35: ...35 F 669 D 820 870 Jan 98 MODEL 870 MAIN ASSEMBLY Left Hand Side 35450 SHEET 1 OF 3...
Page 36: ...F 669 D 820 870 Jan 98 36 MODEL 870 MAIN ASSEMBLY Right Hand Side 35450 SHEET 2 OF 3 REV A...
Page 37: ...37 F 669 D 820 870 Jan 98 MODEL 870 MAIN ASSEMBLY Right Hand Side 35450 SHEET 2 OF 3 REV A...
Page 38: ...F 669 D 820 870 Jan 98 38 MODEL 870 MAIN ASSEMBLY Front View 35450 SHEET 3 OF 3...
Page 39: ...39 F 669 D 820 870 Jan 98 MODEL 870 MAIN ASSEMBLY Front View 35450 SHEET 3 OF 3...
Page 40: ...F 669 D 820 870 Jan 98 40 FOLDPLATE ASSEMBLY 1 35061 REV C...
Page 41: ...41 F 669 D 820 870 Jan 98 FOLDPLATE ASSEMBLY 1 35061 REV C...
Page 42: ...F 669 D 820 870 Jan 98 42 FOLDPLATE ASSEMBLY 2 35080 REV D...
Page 43: ...43 F 669 D 820 870 Jan 98 FOLDPLATE ASSEMBLY 2 35080 REV D...
Page 44: ...F 669 D 820 870 Jan 98 44 FEEDER ASSEMBLY 35100 2 REV F...
Page 45: ...45 F 669 D 820 870 Jan 98 FEEDER ASSEMBLY 35100 2 REV F...
Page 46: ...F 669 D 820 870 Jan 98 46 STACKER ASSEMBLY 35128 1...
Page 47: ...47 F 669 D 820 870 Jan 98 LONG STACKER ASSEMBLY OPTIONAL 35290 1...
Page 48: ...F 669 D 820 870 Jan 98 48 STACKER WHEEL ASSEMBLY 35198 REV E...
Page 49: ...49 F 669 D 820 870 Jan 98 CALIPER ASSEMBLY 35041...
Page 50: ...F 669 D 820 870 Jan 98 50 MEDALIST STAND ASSEMBLY 35470 REV C...
Page 51: ...51 F 669 D 820 870 Jan 98 RIGHT ANGLE STAND ASSEMBLY 35473 REV C...
Page 52: ...F 669 D 820 870 Jan 98 52 JAM DETECTOR ASSEMBLY EE 2607 REV C...
Page 54: ...F 669 D 820 870 Jan 98 54 820 BASIC MACHINE SCHEMATIC 120 VOLT E 2781...
Page 55: ...55 F 669 D 820 870 Jan 98 820 BASIC MACHINE SCHEMATIC 230 VOLT E 2782...
Page 56: ...F 669 D 820 870 Jan 98 56 870 BASIC MACHINE SCHEMATIC 120 VOLT E 2657 REV A...
Page 57: ...57 F 669 D 820 870 Jan 98 870 BASIC MACHINE SCHEMATIC 230 VOLT E 2658 REV A...
Page 58: ...F 669 D 820 870 Jan 98 58 820 870 BACK COVER PLATE ASSEMBLY 120 VOLT EE 2655 REV C...
Page 59: ...59 F 669 D 820 870 Jan 98 820 870 BACK COVER PLATE ASSEMBLY 120 VOLT EE 2655 REV C...
Page 60: ...F 669 D 820 870 Jan 98 60 820 870 BACK COVER PLATE ASSEMBLY 230 VOLT EE 2656 REV B...
Page 61: ...61 F 669 D 820 870 Jan 98 820 870 BACK COVER PLATE ASSEMBLY 230 VOLT EE 2656 REV B...
Page 62: ...F 669 D 820 870 Jan 98 62 820 CONTROL PANEL ASSEMBLY EE 2780...
Page 63: ...63 F 669 D 820 870 Jan 98 870 CONTROL PANEL ASSEMBLY EE 2654 REV B...
Page 66: ...F 669 D 820 870 Jan 98 66 STANDARD ACCESSORIES AA 11214 1 2 4 5 6 7 8 9 10 11 12 13 3...
Page 68: ...F 669 D 820 870 Jan 98 68 CROSS CARRIAGE ASSEMBLY 35500 REV D...
Page 69: ...69 F 669 D 820 870 Jan 98 CROSS CARRIAGE ASSEMBLY 35500 REV D...
Page 70: ...F 669 D 820 870 Jan 98 70 TRANSFER ASSEMBLY 35550 REV F...
Page 71: ...71 F 669 D 820 870 Jan 98 TRANSFER ASSEMBLY 35550 REV F...
Page 72: ...F 669 D 820 870 Jan 98 72 CROSSFOLD ELECTRICAL HOOK UP K 2670 i...
