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13 Troubleshooting
13
-
23
13
#
#
12
$
$
Reaction slowly when in acceleration.
Possible defective part
"
1
#
fuel containing water
%
2
#
air intake pressure sensor and throttle
position sensor
%
3
#
spark plug
%
4
#
throttle valve body and idle speed side air duct
%
5
#
input air duct
%
6
#
idle speed valve
%
7
#
fuel injector
%
8
#
ignition timing
%
9
#
muffler
Overhaul
"
Ref no
Operation
Test result
Next Steps
yes
Examine and repair air
input system
1
Check air cleaner if is clogged.
no
next
yes
next
2
Contact fuel pressure meter(contact front point of
oil input pipe of injector), starting engine, check the
fuel pressure whether is around 300kPa or not
no
examine and repair oil
support system
yes
next
3
Check spark plug, look its type and gap if accords
with standard.
no
Adjust or replace
yes
Clean related parts
4
Disassembly idle speed valve and check the throttle
valve body, idle speed valve and idle speed side air
duct whether have carbide accumulated or not.
no
next
yes
next
5
Check air intake pressure sensor
#
throttle position
sensor and their wiring whether works regularly or
not.
no
examine and repair
wiring or replace sensor
yes
Fault replacement
6
Disassembly injector, and check the injector by
special washing analysis instrument if exists the
phenomena of leaks, clogs or flux discrepantly.
no
next
Yes
Replace fuel
7
Check fuel and observe the fault if caused after
fueling
no
next
yes
next
8
Check engine ignition timing if accords with
standard.
no
examine and repair
ignition timing
yes
next
9
Check the exhaust gas from muffler if exhausts
smoothly
no
Repair or replace
muffler
yes
Diagnosis help
10
Contact with EFI commutator, open ignition switch,
check ECU5#
#
10#
#
23# stitch, the power whether
supply normal or not, check 2#
#
21# stitch whether
is puting up iron or not.
no
Examine and repair
relevant wiring
#
#
13
$
$
No power and poor performance when in acceleration
.
Possible defective part
"
1
#
fuel containing water
%
2
#
air intake pressure sensor and throttle
position sensor
%
3
#
spark plug
%
4
#
ignition coil; 5
#
throttle valve body and idle speed side
air duct
%
6
#
input air duct
%
7
#
idle speed valve
%
8
#
fuel injector
%
9
#
ignition timing
%
10
#
muffler
Summary of Contents for CF500-5B 2009
Page 1: ...WWW CFMOTO COM CF500 5B CF500 5C Service Manual CFMOTO ...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd Aug 2009 WWW CFMOTO COM ...
Page 23: ...1 19 1 Maintenance Information 1 Wir ing Pipes Cable Layout Picture 2 Picture 3 Picture 1 ...
Page 24: ...1 20 CFMOTO ...
Page 25: ...1 21 1 Maintenance Information 1 ...
Page 26: ...1 22 CFMOTO ...
Page 46: ...2 19 2 Vehicle Body and Muffler 2 V i s i b l e Parts ...
Page 79: ...4 7 4 Cool ing and Libr ication System 4 Coo l i ng System ...
Page 91: ...4 19 4 Cool ing and Libr ication System 4 ...
Page 96: ...5 4 CFMOTO Removal Bolt 4 units of Engine ...
Page 128: ...6 29 6Engine Removal Inspection and Instal lation 6 Primary and Secondary Sheave ...
Page 189: ...8 FRONT WHEEL BRAKE SUSPENSION STEERING SYSTEM 8 8 17 Steer i ng system ...
Page 212: ...11 4 CFMOTO STARTING SYSTEM TRIGGER CIRCUIT DIAGRAM STARTING DYNAMO ...
Page 236: ...11 28 CFMOTO COMPLETE SCHEMATIC CIRCUIT DIAGRAM ...