
6
-
24
C
F
MOTO
Chain Tensioner
I
n
s
p
ec
ti
on
!
Insert screw driver
"
into the slotted end of ad-
justing
screw, turn it clockwise to loosen the tension and
release the screwdriver.
#
Check tensioner for any damage or poor function.
Damage, poor function:
—
Replace
inspect way of working stability
!
Check the push rod movement. If the push rod is
stuck or there is a failure with spring mechanism,
replace the chain tensioner with a new one.
Clyinder
Cylinder Distortion
#
Check the gasket face of cylinder for distortion with
a straightedge and thickness gauge and take
clearance readings at 7 points as illustrated. If the
largest reading at any of the 7 points of the
straightedge is out of the range, replace the
cylinder.
Cylinder Bore
#
Check cylinder wall for scratches, nicks or other
damage. Replace with a new one if any
Cylinder Distortion Service Limit: 0.05mm
#
Measure cylinder bore diameter at three points
of upper, middle and lower.
Standard Cylinder Bore:
87
.
500
-
87
.
522mm
Tool: Straight edge
Thickness Gauge
Tool: Cylinder Gauge Set
Summary of Contents for CF500-5B 2009
Page 1: ...WWW CFMOTO COM CF500 5B CF500 5C Service Manual CFMOTO ...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd Aug 2009 WWW CFMOTO COM ...
Page 23: ...1 19 1 Maintenance Information 1 Wir ing Pipes Cable Layout Picture 2 Picture 3 Picture 1 ...
Page 24: ...1 20 CFMOTO ...
Page 25: ...1 21 1 Maintenance Information 1 ...
Page 26: ...1 22 CFMOTO ...
Page 46: ...2 19 2 Vehicle Body and Muffler 2 V i s i b l e Parts ...
Page 79: ...4 7 4 Cool ing and Libr ication System 4 Coo l i ng System ...
Page 91: ...4 19 4 Cool ing and Libr ication System 4 ...
Page 96: ...5 4 CFMOTO Removal Bolt 4 units of Engine ...
Page 128: ...6 29 6Engine Removal Inspection and Instal lation 6 Primary and Secondary Sheave ...
Page 189: ...8 FRONT WHEEL BRAKE SUSPENSION STEERING SYSTEM 8 8 17 Steer i ng system ...
Page 212: ...11 4 CFMOTO STARTING SYSTEM TRIGGER CIRCUIT DIAGRAM STARTING DYNAMO ...
Page 236: ...11 28 CFMOTO COMPLETE SCHEMATIC CIRCUIT DIAGRAM ...