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6
-
22
"
Automatic Decompression
Move the automatic decompression weight with
hand and check if it is operating smoothly. If it is
not working smoothly, replace with a new camshaft/
automatic decompression assembly.
"
Cam Wear
Worn cams can often cause mistimed valve
operation resulting in reduced power output. The
limit ofcam wear is specified for both IN and EX
cams in terms of cam height
2
a
3
Measure with
a micrometer the cam height.
Cam height service limit:
"
Camshaft Journal Wear
Check whether each journal is worn to the limit
by measuring camshaft journal oil clearance with the
camshaft installed.
Camshaft journal oil clearance
#
#
0
.
15mm
4
Install cylinder head cover and tighten bolts evenly
and diagonally to the specified torque:
Check according to the following steps:
4
Clean off materials from cylinder head and cover;
4
Install camshaft with plastic gauge;
Tightening torque
#
#
10N
5
m
4
Remove cylinder head cover, read the width of the
compressed plastic gauge with envelop scale. The
reading should be taken from the widest part.
Note:
Do not turn the camshaft with plastic gauge
in place.
If the camshaft journal oil clearance exceeds the
limit,measure the outer diameter of camshaft;
Replace either cylinder head set or the camshaft if
theclearance is not correct.
Tool: Plastid Gauge
IN: 33.130mm
EX: 33.200mm
Tool
:
micrometer (25-50mm)
Summary of Contents for CF500-5B 2009
Page 1: ...WWW CFMOTO COM CF500 5B CF500 5C Service Manual CFMOTO ...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd Aug 2009 WWW CFMOTO COM ...
Page 23: ...1 19 1 Maintenance Information 1 Wir ing Pipes Cable Layout Picture 2 Picture 3 Picture 1 ...
Page 24: ...1 20 CFMOTO ...
Page 25: ...1 21 1 Maintenance Information 1 ...
Page 26: ...1 22 CFMOTO ...
Page 46: ...2 19 2 Vehicle Body and Muffler 2 V i s i b l e Parts ...
Page 79: ...4 7 4 Cool ing and Libr ication System 4 Coo l i ng System ...
Page 91: ...4 19 4 Cool ing and Libr ication System 4 ...
Page 96: ...5 4 CFMOTO Removal Bolt 4 units of Engine ...
Page 128: ...6 29 6Engine Removal Inspection and Instal lation 6 Primary and Secondary Sheave ...
Page 189: ...8 FRONT WHEEL BRAKE SUSPENSION STEERING SYSTEM 8 8 17 Steer i ng system ...
Page 212: ...11 4 CFMOTO STARTING SYSTEM TRIGGER CIRCUIT DIAGRAM STARTING DYNAMO ...
Page 236: ...11 28 CFMOTO COMPLETE SCHEMATIC CIRCUIT DIAGRAM ...