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13
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2
CFMOTO
1
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Engine troubleshooting
Complaint
Symptom and Possible Causes Remedy
Engine will not start
or is hard to start
Compression is Too Low
1
.
Worn cylinder
Replace
2
.
Worn piston ring
Replace
3
.
Leakage with cylinder gasket
Replace
4
.
Wear valve guide or improper valve seating Repair or Replace
5
.
Loose spark plug
Tighten
6
.
Slow cranking of starting motor
Check electrical part
7
.
Faulty valve timing
Adjust
8
.
Improper valve clearance
Adjust
No Sparking from Spark Plug
1. Fouled spark plug Clean or Replace
2. Wet spark plug Clean and dry or replace
3. Defective ignition coil Replace
4. Open or short circuit with pickup coil Replace
5. Faulty generator Replace
No Fuel Reach Into Carburetor
1. Clogged fuel tank vent tube Clean or Replace
2. Clogged or faulty fuel valve Clean or Replace
3. Faulty carburetor needle valve Replace
4. Clogged fuel hose Replace
5. Clogged fuel filter Clean or Replace
Transfer is not in Neutral position Set to Neutral position
Engine stalls easily or
has unstable idle
speed
1. Improper valve clearance Adjust
2. Improper valve seating Replace or Correct
3. Faulty valve guide Replace
4. Worn rocker arm or rocker arm shaft Replace
5. Fouled spark plug Replace
6. Improper spark plug gap Replace or Adjust
7. Faulty ignition coil Replace
8. Clogged idle-vale inlet & exhaust pipe Adjust Fuel level
9. Faulty magneto
Replace
Summary of Contents for CF500-5B 2009
Page 1: ...WWW CFMOTO COM CF500 5B CF500 5C Service Manual CFMOTO ...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd Aug 2009 WWW CFMOTO COM ...
Page 23: ...1 19 1 Maintenance Information 1 Wir ing Pipes Cable Layout Picture 2 Picture 3 Picture 1 ...
Page 24: ...1 20 CFMOTO ...
Page 25: ...1 21 1 Maintenance Information 1 ...
Page 26: ...1 22 CFMOTO ...
Page 46: ...2 19 2 Vehicle Body and Muffler 2 V i s i b l e Parts ...
Page 79: ...4 7 4 Cool ing and Libr ication System 4 Coo l i ng System ...
Page 91: ...4 19 4 Cool ing and Libr ication System 4 ...
Page 96: ...5 4 CFMOTO Removal Bolt 4 units of Engine ...
Page 128: ...6 29 6Engine Removal Inspection and Instal lation 6 Primary and Secondary Sheave ...
Page 189: ...8 FRONT WHEEL BRAKE SUSPENSION STEERING SYSTEM 8 8 17 Steer i ng system ...
Page 212: ...11 4 CFMOTO STARTING SYSTEM TRIGGER CIRCUIT DIAGRAM STARTING DYNAMO ...
Page 236: ...11 28 CFMOTO COMPLETE SCHEMATIC CIRCUIT DIAGRAM ...