
6
-
1
6
Eng
i
n
e
R
e
mo
v
a
l , I
n
s
p
ec
ti
on
&
I
n
s
t
a
l l
a
ti
on
6
6 Engine Removal, Inspection and Installation
!
!
Engine Removal/Installation Orders and the Relative Page Numbers
tem
DES
Disassembly Inspection /
Maintenance
Assembly
Remarks
Water Hose/Pipe
3-2
2-11
3-69
Left Side Cover
3-2
3-69
gine
iphery
Recoil Starter
3-2
3-49
3-68
Spark Plug
3-2
2-4
3-68
Cylinder Head Cover
3-3
3-14
3-66
Tensioner
3-3
3-24
3-67
Camshaft
3-3
3-21
3-65
Cylinder Head/Tensioner Plate
3-4
3-15/3-23
3-64
Cylinder/Timing Chain Guide
3-4
3-24/3-23
3-64
gine
nt
Side
Piston
3-5
3-25
3-62
Starting Motor
3-5
6-3
3-62
Oil Filter
3-6
2-9
3-62
Sector Gear
3-6
3-61
Water Pump
3-7
5-7
3-61
Sheave Drum
3-7
3-48
3-60
Left Crankcase Cover/ Magneto Stator
3-7
3-48
3-60
Magneto Rotor
3-7
3-47
3-60
Starting Driven Gear
3-8
3-47
3-59
Starting Dual Gear/Idle Gear
3-8
3-48
3-59
ngine
ft side
Oil Pump Sprocket and Chain
3-8
3-59
CVT Cover
3-9
3-51
3-58
Drive Belt
3-9
3-36
3-57
Primary Sheave/Secondary Sheave
3-9
3-30
3-57
CVT Housing/Clutch Outer Face
3-10
3-51
3-57
Clutch
3-10
3-28
3-56
ngine
ht side
Timing Chain
3-10
3-23
3-56
Gear Position Bolt
3-11
3-56
Right Crankcase
3-11
3-52
3-56
Front Output Shaft Components
3-11
3-43
3-55
Driven Bevel Gear Components
3-11
3-43
3-55
Shift Cam
3-12
3-40
3-55
Guide Bar, Fork
3-12
3-39
3-55
Drive Bevel Gear Components
3-12
3-42
3-55
Main Transmission Shaft
3-12
3-38
3-54
Transmission Counter Shaft
3-12
3-38
3-54
Balancer Shaft
3-12
3-46
3-54
Crankshaft
3-13
3-27
3-54
Oil Pump, Pressure-limiting Valve
3-13
3-41
3-53
ngine
enter
Left Crankcase
3-52
es:
Arrowhead direction is for engine removal orders. Reverse the direction for assembly and
installation
Summary of Contents for CF500-5B 2009
Page 1: ...WWW CFMOTO COM CF500 5B CF500 5C Service Manual CFMOTO ...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd Aug 2009 WWW CFMOTO COM ...
Page 23: ...1 19 1 Maintenance Information 1 Wir ing Pipes Cable Layout Picture 2 Picture 3 Picture 1 ...
Page 24: ...1 20 CFMOTO ...
Page 25: ...1 21 1 Maintenance Information 1 ...
Page 26: ...1 22 CFMOTO ...
Page 46: ...2 19 2 Vehicle Body and Muffler 2 V i s i b l e Parts ...
Page 79: ...4 7 4 Cool ing and Libr ication System 4 Coo l i ng System ...
Page 91: ...4 19 4 Cool ing and Libr ication System 4 ...
Page 96: ...5 4 CFMOTO Removal Bolt 4 units of Engine ...
Page 128: ...6 29 6Engine Removal Inspection and Instal lation 6 Primary and Secondary Sheave ...
Page 189: ...8 FRONT WHEEL BRAKE SUSPENSION STEERING SYSTEM 8 8 17 Steer i ng system ...
Page 212: ...11 4 CFMOTO STARTING SYSTEM TRIGGER CIRCUIT DIAGRAM STARTING DYNAMO ...
Page 236: ...11 28 CFMOTO COMPLETE SCHEMATIC CIRCUIT DIAGRAM ...