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Safe2+ / Safe4

 Operation 

Manual

 

 

 

20 

www.cedes.com

 © 

CEDES

 

Safety & Automation AG / June 2008

 

8.3. Special 

configuration 

All Safe2+ or Safe4 light curtains mentioned above  
are also available with separated controllers or with 
extension modules Naturally, all these versions are 
provided with integrated self-monitoring and if re-
quired they also can be operate with external test,. 
 
An extensive overview of all the possibilities that the 
modularity of the Safe2+ or Safe4 systems offer are 
shown in the "Configuration Tool" software. This 
program can be obtained from any of your CEDES 
partners and is also available from the CEDES 
Homepage at www.cedes.com. 
 
Your nearest CEDES sales office gives professional 
support for the evaluation of a special configuration. 
Due to safety reasons the special configuration has 
to be assembled and tested at the manufacturing 
site. You will receive a completed and tested system 
with all safety relevant information on the type label 
ready for installation. 

 

Standard configuration

System with separated controller

Two separated protective fields with separated controller

Two separated protective fields by a passive zone 
(Perimeter, static blanking)

Two separated protective fields

Three separated protective fields

 

Figure 24: Possible configurations 

 

For further information, dimensional drawings in 
different file formats are available on our CEDES 
homepage. 
 
An accessory which shows clearly the whole flexibil-
ity and great variety of the Safe2+ or Safe4 family is 
a computer program named "Configuration Tool with 
OptiLink". 
 
The user defines with the help of an easy working 
graphical editor the configuration: 

1.  Length and number of protective fields 
2. Resolution 
3.  Connecting type (cable gland or M12/5 pin) 
4.  Length of the connection cables 
5.  System with or without ILAS 
6.  Safety category 2 or 4 

 

The results given to the user are the 

• 

exact designation of system for a clear identify-

ing of the customer design,  

• 

response time and 

• 

safety distance. 

 

 

All data in the software "Configuration Tool" with 
regards to safety, is checked and certified by TÜV 
Rheinland. Calculations of the safety distances can 
be printed out and become a part of the safety 
evaluation documentation for the corresponding 
application. 

8.4. Accessories 

Components 

Table 5 

CEDES

Part No.

Description 

106 427 

Connection Cap A (Cable Gland) Tx / Rx 

102 862 

Connection Cap B (M12/5 Pin) Tx / Rx 

106 429 

Connection Cap C (Double M12/5 Pin) Tx 

301 347 

Cable, 5m, M12-M12, 5pol, M-F 

102 792 

Cable, 1m, MiniDin-MiniDin, 8pol, M-F 

102 793 

Cable, 3m, MiniDin-MiniDin, 8pol, M-F 

106 500 

Mounting kit 30mm (2 brackets) 

106 502 

Mounting kit vertical 30mm (2 brackets) 

106 503 

Mounting kit FGS 30mm (2 brackets) 

106 497 

Mounting kit 180° adj. 30mm (2 brackets) 

106 501 

Mounting kit silent block (2 pcs.) 

103 006 

Mirror 30 

103 652 

Mirror 60 with mounting column 

102 965 

ZCH Drawing opto edges Safe4/Safe2+ 

103 282 

CD Configuration Tool / Optilink 

104 565 

OptiLink USB 

103 105 

Safety relay SafeC S 

104 794 

Safety relay SafeCIS3-2P-4IO 

Edges up to a length of 1800mm are fixed using two 
brackets. Longer edges with 3 brackets.  

9. 

Inspection and service 

All light curtains contain only electronics and there-
fore need no preventive maintenance. 

9.1. Cleaning 

The optical windows are to be cleaned with non-
aggressive materials only. The interval between 
cleaning is dependant on the air pollution at the 
installation. 
 

 Do not use aggressive solvents or abrasive sub-

stances. Otherwise range reduction and false 
switching could arise 

Summary of Contents for Safe2+

Page 1: ...pe 4 Safe4 based on IEC 61496 1 2 English IMPORTANT INFORMATION FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL CAREFULLY FAILURE TO DO SO MAY CAUSE CUSTOMER COMPLAINTS AND SERIOUS CALL BACK KEEP IN STRU...

Page 2: ...nal drawings 16 7 1 System with integrated controller 16 7 2 Systems with separated Controller 17 8 Selection of a safety light curtain 18 8 1 Check list 18 8 2 Selection table 19 8 3 Special configur...

Page 3: ...in the Safe2 safety light curtain This allows a much easier adjustment during installa tion and system testing compared to conventional safety edges The ILAS may also be used as a vibra tion indicato...

Page 4: ...machines Conveyor machines Automated paint shops Entry exit of automatic storage facilities Typical markets are Automotive Apparatus Semi conductor industry Metal processing Paper processing Wood pro...

Page 5: ...ll reduce max operating ran ge by approx 20 It is not recommended to use more than two mirrors due to alignment difficulties that may occur As accessories two types of mirrors are available with diffe...

Page 6: ...three ILAS may be operated simultaneously Only a CEDES prefabricated cable may be used between the light curtains The extension modules are connected to the main system via connection cables The custo...

Page 7: ...time needed to connect the wires and aligning the optics is drastically reduced in comparison to stan dard Perimeter systems consisting of single beam light barriers where often mirrors are also inclu...

Page 8: ...time in ms machine stop time Safe2 Safe4 response time safety relay response time d Resolution of Safe2 or Safe4 in mm In the case of perimeter systems chapter 4 5 or light curtains with a resolution...

Page 9: ...aware that a rigid flat base isolated against shock and vibration should be selected to mount the Safe2 or Safe4 This in combination with the stan dard mounting brackets set will keep the initial ali...

Page 10: ...the emitter and the receiver with the ad justable mounting brackets Make sure that the longitudinal axis of both are oriented parallel A spirit level might help to find the correct posi tion 11 29 5 M...

Page 11: ...ter and receiver have to be at the same end of the protective field It is not al lowed to mount Safe2 or Safe4 systems turned by 180 Figure 13 2 The ILAS is activated by touching the hand symbol at th...

Page 12: ...SD 2 24 VDC 0 V 1 Operation with internal test 2 Test using a relay contact 3 Test using PNP output Emitter 3 2 PE Lumberg 1 brown Lumberg 3 blue Lumberg 4 black Lumberg 2 white Lumberg 5 grey Receive...

Page 13: ...oduct label Internal test Description Value Continuous test current I 10 mA Peak test current IP 100 mA Time of peak test current tP 20 s Internal test Emitter Test LED Emitter Short circuited closed...

Page 14: ...ng off on Protective field error internal flashing off flashing External error An external interface error can be resolved by correcting the installation due to 1 Receiver short circuit of both OSSDs...

Page 15: ...of a safety light curtain to machine control that does not meet the neces sary safety integrity level i e use of general purpose PLCs or general purpose relays can cause serious injury or death of pe...

Page 16: ...ated controller 57 35 M16 M12 145 ILAS Emitter ILAS target 25 A ILAS target ILAS Emitter 3 B Start of protective field 30 40 Pin 1 Pin 7 4 3 2 Figure 22 Dimensional drawing cross Section with Pin out...

Page 17: ...h separated Controller 3 5 40 16 min 35 R min 17 30 ca 250 80 150 15 Controller ext 176 22 16 125 35 15 5 Profile length B Length of Protective field Figure 23 Dimensional drawing cross section with P...

Page 18: ...ve height and special con figuration must be chosen so that the danger points are only accessible through the protective field 3 Response time The response time tR BWS of Safe2 or Safe4 can be found o...

Page 19: ...LAS Type Protective height A mm Total length B mm Response time tR ms Max range m Resolution mm Weight per pair kg Part No System with connector cap A Part No Emitter Tx Receiver Rx 480 Tx 106 442 Saf...

Page 20: ...1 Length and number of protective fields 2 Resolution 3 Connecting type cable gland or M12 5 pin 4 Length of the connection cables 5 System with or without ILAS 6 Safety category 2 or 4 The results gi...

Page 21: ...ety light curtain may only be removed if the machinery or assembly line will be closed defini tively This has to be done by removing the mains supply from the machinery It must be impossible to bring...

Page 22: ...me tR BWS Selection table Page 17 Connector 7 pins spacing 3 81 mm WAGO M16 Connection cable Max length 60 m Cross section max 1 5 mm2 Cable gland axial radial M 16 M 12 5 Pin Outside diameter of cabl...

Page 23: ...Operation Manual Safe2 Safe4 CEDES Safety Automation AG June 2008 www cedes com 23 12 Certificates 12 1 T V certificate Safe2 Safe4...

Page 24: ...Safe2 Safe4 Operation Manual CEDES Safety Automation AG 41 81 307 8200 Fax 41 81 307 8201 csa cedes com www cedes com 12 2 CSA certificate...

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