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RRS-3 WL 
Installation and Operation

 

7

 

 

A

TTENTION

When the breaker reaches either the test or disconnected position the torque will rise as vari-

ous interlocks and mechanical limits engage. Do NOT apply any torque to the racking mecha-
nism greater than that seen during the racking process. 

4.

 

Next, reset the torque wrench (if needed) and proceed to rack the breaker in, again measuring the 
maximum torque applied. Record this value. 

A

TTENTION

As you begin racking the breaker onto the stabs the torque should raise, and then almost 

immediately after the breaker is on the stabs the torque will lower and then spike as you hit 

the racking limits. This spike is the breaker starting to be racked in too far. DO NOT continue 
to rack in the breaker at this point.  The maximum amount of force the breaker needs to rack 
will be found as breaker has gone onto the stabs 

D

ANGER

As breakers age and/or do not see regular maintenance the torque needed to rack a breaker 

may increase. However, large increases of torque needed to rack a breaker including amounts 

over 10% of the average torque may indicate breaker problems, which could lead to an arc 

flash. 

If the RRS does not seem to have enough torque, first double check that the breaker is operat-
ing properly before racking out by hand. 

5.

 

Take the the higher of the two recorded values and multiply by 1.1. This adds an additional 10% 

margin of error for the torque limiter. This new value is the setting for the torque limiter. 

6.

 

Next, Attach the torque wrench to the spring loaded drive head (Various different socket adapters 

may be necessary depending on the drive size of the torque wrench) and use the torque wrench to 
determine the present setting of the torque limiter. The torque limiter body will need to be held still 

during this operation. 

7.

 

Remove the snap ring and locking plate from the torque limiter. 

8.

 

Adjust the nut clockwise to increase torque, and counter-clockwise to decrease torque. 

9.

 

Obtain a new torque reading with the torque wrench to verify the new torque setting. Repeat steps 
8-9 until the torque value determined in step 5 is reached. 

10.

 

Replace the locking plate and snap ring onto the torque limiter. 

D

ANGER

Inaccurate setting of the torque limiter may result in excessive slip during racking operations 

or, if over-tightened, the remote rack placing excessive torque on the breaker racking mecha-
nism; possibly leading to equipment damage. 

 

 

Summary of Contents for RRS-3 WL

Page 1: ...d in the United States of America Reproduction adaptation or translation without prior written permission is prohibited except as is allowed by law RRS 3 WL Installation and Operation 2616 Sirius Road...

Page 2: ...y install and remove a particular type of circuit breaker safely while stationed safely outside of the arc flash boundary during the potentially dangerous operation The lightweight and compact design...

Page 3: ...the user will want to pay particular attention to DANGER Ensure that personnel using this equipment are adequately trained in the operation of the switchgear they are planning to work with that they a...

Page 4: ...s may interfere with the installation of the remote operating equipment These items may need to be removed or repositioned for proper installation 1 Ensure that the breaker is free from any obstructio...

Page 5: ...RRS 3 to the breaker by turning the handles of the twist magnets 180 degrees clockwise 6 Extract the racking handle from the WL breaker and pull it out fully until it clicks and locks into place Ensur...

Page 6: ...Ensure that the breaker s racking handle fits properly into the racking operator on the RRS 3 as shown If it does not align slowly rotate the adapter on the RRS 3 until it aligns properly with the han...

Page 7: ...this manual for detailed instruc tions 2 Connect the cable from the RSO IV to the motor control box on the RRS 3 3 Turn the power switch on the RSO IV to the ON position 4 Program the settings for the...

Page 8: ...c situation Note A inch drive torque wrench will be required to perform this adjust ment 1 First remove the racking tool adapter from the RRS 3 by pushing in the locking pin at the base of the adapter...

Page 9: ...blems which could lead to an arc flash If the RRS does not seem to have enough torque first double check that the breaker is operat ing properly before racking out by hand 5 Take the the higher of the...

Page 10: ...n the frame The RRS 3 comes pre adjusted from the factory for it s breaker so these adjustments should not normally need to be made To adjust the vertical positioning of the slide assembly 1 Loosen th...

Page 11: ...on 9 To adjust horizontal positioning of the slide assembly 1 Loosen the two bolts on the angle brackets above the slide assembly as shown 2 Next move the assembly left or right as required 3 Re tight...

Page 12: ......

Page 13: ...RRS 3 WL Installation and Operation 11 Notes...

Page 14: ...RRS 3 WL Installation and Operation 12...

Page 15: ......

Page 16: ...that they are correctly stationed outside the arc flash boundary and that they comply with all applicable Federal State Local and In house safety regulations and procedures Attention should be given t...

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