Cascade Sciences CVO-10 Installation & Operation Manual Download Page 1

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Vacuum Purge Ovens

Installation - Operation Manual

CVO-5 CVO-5-2 CVO-10

Summary of Contents for CVO-10

Page 1: ...Vacuum Purge Ovens Installation Operation Manual CVO 5 CVO 5 2 CVO 10 ...

Page 2: ... 110 120 Voltage CVO 5 2 CVO 10 220 240 Voltage Part Number Manual 4861790 Revision August 23 2018 The CVO 5 requires a standard 110 120 volt power supply outlet to plug into NEMA 5 15 The CVO5 2 and CVO 10 require a 220 240 volt power supply outlet to plug into NEMA 6 15R ...

Page 3: ...quirements 21 General Power Safety 22 Lifting and Handling 22 Leveling 23 Install the Oven 23 Installation Cleaning 23 Shelving Installation 24 Connect to the Vacuum Supply 25 Connect to a Gas Backfill Supply 27 GRAPHIC SYMBOLS 29 CONTROL OVERVIEW 31 OPERATION 35 Safety Guidelines 35 Operating Precautions 36 Theory of Operation 37 Put the Oven into Operation 39 Evacuating and Backfilling the Oven ...

Page 4: ...4 P a g e cascadesciences com Tel 503 847 9047 REPLACEMENT PARTS 53 ...

Page 5: ...D as vacuum ovens for appropriate professional industrial or educational use TÜV SÜD America Inc is an OSHA recognized NRTL and a Standards Council of Canada accredited certification body The units have been tested to the following requirements CAN CSA C22 2 No 61010 1 2012 U2 2016 04 CAN CSA C22 2 No 61010 2 010 2015 UL 61010 1 2012 R 2016 04 UL 61010 2 010 2015 EN 61010 1 2010 EN 61010 2 010 201...

Page 6: ...6 P a g e cascadesciences com Tel 503 847 9047 CERTIFICATIONS ...

Page 7: ...arances of 10 of the height width and depth of the inner chamber All indications are average values typical for units produced in the series We reserve the right to alter technical specifications at all times TEMPERATURE Model Range Uniformity Stability CVO 5 Ambient 26 to 250 F 1 5 105 F 0 4 105 F CVO 5 2 Ambient 26 to 250 F 1 5 105 F 0 4 105 F CVO 10 Ambient 26 to 250 F 1 5 105 F 0 4 105 F Model...

Page 8: ... lb 301 kg DIMENSIONS Inches Model Exterior W D H Interior W D H CVO 5 26 5 x 34 5 x 32 3 in 18 0 x 24 0 x 18 0 in CVO 5 2 26 5 x 34 5 x 32 3 in 18 0 x 24 0 x 18 0 in CVO 10 44 0 x 42 0 x 40 0 in 28 0 x 24 0 x 24 0 in Millimeters Model Exterior W D H Interior W D H CVO 5 673 x 876 x 819 mm 457 x 609 x 457 mm CVO 5 2 673 x 876 x 819 mm 457 x 609 x 457 mm CVO 10 1118 x 1067 x 1016 mm 711 x 609 x 609...

Page 9: ...CATIONS CAPACITY Model Cubic Feet Liters CVO 5 4 5 127 4 CVO 5 2 4 5 127 4 CVO 10 9 3 264 0 SHELF CAPACITY BY WEIGHT Model Per Shelf Total CVO 5 50 0 lb 22 6 kg 225 0 lb 102 0 kg CVO 5 2 50 0 lb 22 6 kg 225 0 lb 102 0 kg CVO 10 50 0 lb 22 6 kg 225 0 lb 102 0 kg ...

Page 10: ...10 P a g e cascadesciences com Tel 503 847 9047 UNIT SPECIFICATIONS ...

Page 11: ...al environments The ovens are not intended for use at hazardous or household locations CONTACTING ASSISTANCE Phone hours for Technical Support are 6 am 4 30 pm Pacific Coast Time west coast of the United States UTC 8 Monday through Friday Please have the following information ready when calling or emailing Technical Support the model number and the serial number see page 17 PHONE 866 466 7511 or 5...

Page 12: ...acuum pumps GASKETS Gaskets are high wear items subject to compression forces heat and outgassed byproducts Keeping a spare gasket on hand during operations is strongly recommended Each CVO oven comes with a replaceable Buna silicon gasket installed on the chamber liner This gasket seals against the chamber door to maintain the vacuum integrity of the chamber The gasket must be replaced periodical...

Page 13: ...carrier s procedure for claiming damage or loss 1 Carefully inspect the shipping carton for damage 2 Report any damage to the carrier service that delivered the oven 3 If the carton is not damaged open the carton and remove the contents 4 Inspect the unit for signs of damage See the orientation depiction on the next page as a reference 5 Verify that the correct number of accessory items have been ...

Page 14: ...ol Panel Intake Vent Control controls backfilling of external atmosphere into the oven chamber Intake Vent Port inch OD Vacuum Pump Power Outlet Power Cord Inlet KF 25 Vacuum Port for sensor probes KF 25 Vacuum Port connects to the vacuum pump Temperature Probe Over Temperature Protection Chamber Door Latch CVO 10 ...

Page 15: ...OVEN Control Panel Intake Vent Control controls backfilling of external atmosphere into the oven chamber Intake Vent Port inch Vacuum Pump Power Outlet Power Cord Inlet Chamber Door Latch CVO 5s Vacuum Outlet Valve Control Vacuum Port 3 8 inch OD KF 25 Vacuum Port ...

Page 16: ...5 2 220 240 NEMA 6 20R 4 CVO 10 220 240 NEMA 6 20R 4 Power Cord Inlet with fuse Fuse Holder for Second Fuse Fuse holders for the power outlet Power outlet for vacuum pumps USB Data Port Intake Vent OD To the oven chamber CVO 10 CVO 5s USB Data Port Vacuum Port 3 8 OD Chamber Intake Vent OD Power outlet for vacuum pumps Fuse holder s for the power outlet CVO 5 1 Fuse CVO5 Xs 2 Fuses Power Cord Inle...

Page 17: ... PLATE INFORMATION The data plate contains the unit model number and serial number Tech Support will need this information during any support call Record it below for future reference The data plate is located on the lower left side of the oven near the back Model Number Serial Number ...

Page 18: ...18 P a g e cascadesciences com Tel 503 847 9047 RECEIVING YOUR OVEN ...

Page 19: ... the required ambient condition for the unit are met page 20 Unit dimensions may be found on page 5 Check that a suitable power supply for the oven is present page 21 Installing the Oven Review the lifting and handling instructions page 22 Install the leveling feet page 23 Install the oven in its workspace location page 23 Set up the Oven for use Clean the oven chamber and shelving if needed page ...

Page 20: ...iant heat Heating and cooling vents or other sources of fast moving air currents High traffic areas Direct sunlight REQUIRED CLEARANCES All Ovens These clearances are required to provide air flows for ventilation and cooling 6 inches 152 mm of clearance is required on the sides 12 inches 305 mm of headspace clearance is required between the top of the unit and any overhead partitions Do not place ...

Page 21: ...ker for these units are o CVO 5 15 amps o CVO 5 2 CVO 10 15 amps A separate circuit for the oven is recommended to prevent possible loss of product due to overloading or failure of other equipment on the same circuit Power Cord The unit must be positioned so that all end users can quickly unplug the oven in the event of an emergency Always use the same type of power cord that was shipped with the ...

Page 22: ...th the unit For continued safe operation of your unit always follow basic safety precautions including Always plug the unit power cord into a protective earth grounded electrical outlet that conforms to national and local electrical codes If the unit is not grounded properly parts such as knobs and controls can conduct electricity and cause serious injury Do not bend the power cord excessively ste...

Page 23: ...iteria discussed in the previous entries of the Installation section Verify that the oven stands level and does not rock Adjust the leveling feet as needed INSTALLATION CLEANING The unit was cleaned at the factory but not sterilized It may have been exposed to contaminants en route during shipping Remove all wrappings and coverings from shelving prior to cleaning and installation Do not clean with...

Page 24: ... 15 1 Install the shelf clips in the slots of the shelf standard mounting rails located on the sides of the chamber interior 4 clips per shelf a Squeeze each clip insert the top tab first and then the bottom tab using a rocking motion b Set the shelves on the clips and verify the shelves are level CVO 10 1 Install the first shelf in the bottom most pair of shelf slides just above the temperature s...

Page 25: ...Y CVO 10 Optional Connect the vacuum pump to the accessory power outlet on the back of the oven Vacuum Connection Power Supply KF 25 4 amps is the maximum allowed power draw for the accessory outlet on all CVO 10 ovens Connect your vacuum supply to this KF 25 port Pump Pump Connection Kit ...

Page 26: ...pump to the accessory power outlet on the back of the oven Vacuum Connection Power Supply 8 amps is the maximum allowed power draw for CVO 5 accessory outlet 4 amps is the maximum allowed power draw for CVO 5 2 accessory outlet Connect your vacuum supply to the 3 8th vacuum Optional The pump may be connected to the KF 25 port Pump Pump ...

Page 27: ...ake port located on the back of the oven This supply will backfill the evacuated oven chamber when the vent intake valve is opened on the front control panel The maximum allowed gas backfill pressure is 15 psi Intake Vent OD To the oven chamber CVO 10 Exceeding 15 psi of gas backfill pressure may damage the oven Intake Vent OD To the oven chamber CVO 5s Gas Supply Gas Supply Intake Vent Vent ...

Page 28: ...28 P a g e cascadesciences com Tel 503 847 9047 INSTALLATION ...

Page 29: ...e manuel d utilisation AC Power Repère le courant alternatif I ON O OFF I indique que l interrupteur est en position marche O indique que le commutateur est en position d arrêt Begin heating Commencer le chauffage Oven heating Chauffage au four Heating pause Indique une pause de chauffage Lighting Indique l éclairage Potential shock hazard Risque de choc électrique Recycle the unit Do not dispose ...

Page 30: ...30 P a g e cascadesciences com Tel 503 847 9047 GRAPHIC SYMBOLS ...

Page 31: ...off is triggered if the shelving temperature meets or exceeds 392 F For more details please see the Over Temperature Limit System description on page 38 Screen The screen is a touchscreen display and control It controls heating and lighting in the oven chamber and displays the current chamber vacuum pressure Homepage While the display comes set to show temperature in degrees Fahrenheit and vacuum ...

Page 32: ...ever the oven is powering the chamber heating elements During normal heating operations this icon blinks on and off as the oven pulses power to the elements Pause Heating The red pause button is visible whenever the oven is in its heating mode Pressing it pauses heating of the oven chamber Light Button The yellow light button is partly grayed out when the oven chamber lighting is off Pressing the ...

Page 33: ... connected vacuum supply source In the closed position the valve closes off the vacuum draw isolating the chamber from the attached vacuum source Vent Valve Control Backfilling This valve opens and closes the chamber inlet Vent Port on the back of the oven When the control is in the open position the evacuated oven chamber backfills with atmosphere Optional A backfilling gas supply connected to th...

Page 34: ...ackfilling This valve controls the inlet Vent Port on the back of the oven When the control is in the open position the evacuated oven chamber backfills with atmosphere Optional An inert or clean backfilling gas supply connected to the Vent Port will flow gas from the pressurized supply to the oven chamber when the Vent Valve is open When the valve control is in the closed position the chamber is ...

Page 35: ...ur ainsi que pour éviter d endommager le four Le non respect des consignes de sécurité et des précautions d utilisation délibérément ou par erreur est un comportement dangereux de la part de l opérateur SAFETY GUIDELINES Failure to follow the guidelines and instructions in this manual may create a protection impairment by disabling or interfering with unit safety features This can result in damage...

Page 36: ...n outside the workspace in a safe manner in accordance with all applicable laws ordinances and regulations Do not operate the oven in an unsafe area with noxious fumes 3 Do not use this oven for applications heating hazardous fibers or dust These items can become airborne and come into contact with hot surfaces 4 Individual ovens are not rated to be explosion proof Follow all building certificatio...

Page 37: ...mps vary in suitability and safety depending on the outgassed byproduct types and moisture level produced in the oven chamber Gasket types are both resistant to and vulnerable to different chemicals Gas Backfill A gas or clean air supply can be connected to the vent port backfill inlet or KF 25 port located on the back of the oven Nitrogen or another inert gas are typically used to avoid particula...

Page 38: ...ate of change in that difference The integral function slows the rate of pulses when the temperature nears the setpoint to avoid overshooting These ovens rely on natural heat radiation for cooling The oven can achieve a low end operating temperature of the ambient room temperature plus the oven waste heat Warm Up Allowing the oven to heat up with atmosphere in the chamber can result in a significa...

Page 39: ...ven chamber is sealed prior to starting the oven This helps safeguard your vacuum pump from prolonged and possibly damaging exposure to streaming atmosphere 3 Turn on the Oven and dismiss the outage Indicator Place the oven Power Switch in the on I position Dismiss the Outage icon by pressing it once the homepage has loaded 4 Verify the vacuum system Integrity 10 Mininute Minimum Evacuate the oven...

Page 40: ...e Turn the control all the way counter clockwise The Vacuum Gauge on the front panel should count up from zero as more atmosphere is evacuated The achievable vacuum level is dependent on altitude above sea level as well as the vacuum supply efficiency and the volume of outgassed byproducts Holding at Vacuum Continue evacuating the chamber throughout the baking application to vent outgassed byprodu...

Page 41: ...int button on the display screen homepage The display will jump to the temperature setpoint screen showing a keypad on the right side Temperature setpoint menu 2 Enter a new temperature setpoint that oven will heat to a Use keypad 3 Save the new setpoint Press the blue SAVE button to the right of the keypad The new setpoint will appear in the Setpoint icon on the left side of the screen 4 Return t...

Page 42: ...replaced by a red Pause button The Heat icon on the lower left side of the display will blink on and off as the oven powers the heating elements in PID algorithm controlled pulses Oven heating to 160 F Pausing or End Heating Press the red Pause Button on the display screen to end heating in the oven chamber Heating at the same setpoint may be resumed by pressing the green Play Button End of Proced...

Page 43: ...he shelving temperature and not the atmosphere the shelving having considerably more mass to hold heat with than the new chamber atmosphere The temperature should stop flashing after 2 minutes and gradually adjust to showing the air temperature of the chamber as it equalizes with the shelving The controller may keep the temperature display locked and flashing for up to 10 minutes if the difference...

Page 44: ...e the slider bars on the settings page to change the units of measurement and screen brightness as needed The settings menu controls Temperature units of measurements Fahrenheit or Celsius Vacuum units of measurements Inches of mercury or torr The brightness of the display touchscreen To access the Settings Menu page perform the following steps 3 Return to the homepage using the Home Button ...

Page 45: ...contained in it Warning Exercise caution if cleaning the unit with alcohol or flammable cleaners Always allow the unit to cool down to room temperature prior to cleaning and make sure all cleaning agents have evaporated or otherwise been completely removed prior to putting the unit back into service Avertissement Soyez prudent lorsque vous nettoyez l appareil avec de l alcool ou des produits de ne...

Page 46: ... disinfecting Disinfect all surfaces in the chamber making sure to thoroughly disinfect the corners Exercise care to avoid damaging the sensor probes When disinfecting external surfaces use disinfectants that will not damage painted metal glass and plastic MAINTAINING ATMOSPHERIC INTEGRITY Periodically inspect the door latch trim catch and gasket for signs of deterioration Failure to maintain the ...

Page 47: ... maintenance Pump Manuals Refer to the operation manual supplied with your vacuum pump for recommended maintenance routines such as oil levels replacement of sorbent charge and exhaust filter change outs Contact your vacuum pump supplier if you do not have an operation manual Trap A filter trap plumed to the vacuum line between the pump and the oven helps protect the pump from outgassed byproducts...

Page 48: ...stry or regulatory standards required for your application Suggested Temperature Calibration Set Up Continued on next page 1 Introduce a thermocouple probe from a reference device into the oven chamber using a feedthrough secured to the KF 25 port on the back of the oven Place at least 12 inches 305 mm of thermocouple wire in the chamber to prevent heat sinking outside temperatures 2 Use the KF 25...

Page 49: ...ested Calibration Procedure 1 Once the chamber has stabilized with no fluctuations compare the reference temperature device and chamber temperature display readings If the readings are the same or the difference between the two falls within the acceptable range of your protocol the display is accurately showing the chamber temperature The Temperature Calibration procedure is now complete Or See st...

Page 50: ... its calibration mode a Press and hold the hidden button blank space on the top right of the screen The display changes to Calibrate To 5 Use the keypad to enter the temperature shown on your reference device This will match the oven display to the reference device reading Reference Device 6 Save the calibration match then return to the homepage a Press the Save Button b Press the Home Button The ...

Page 51: ...e readings are the same or the difference between the two falls within the acceptable range of your protocol the oven is calibrated for temperature Or b Advance to step 9 Reference Device 9 If the two readings still fall outside the acceptable range of your protocol repeat steps 3 8 up to two more times Three calibrations attempts may be required to successfully calibrate ovens more than 3 F out o...

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Page 53: ... an adjacent fuse holder Please see the power panel illustration on page 16 for the fuse locations 3300516 Fuse accessory power outlet for the CVO 5 5x20mm 8 Amp 250V Requires 1 fuse This fuse goes in the fuse holder adjacent to the accessory power outlet on the back of the oven Please see the CVO 5 illustration on page 16 3300546 Fuse accessory power outlet for the CVO 5 2 and CVO 10 5x20mm 4 Amp...

Page 54: ...ips per shelf 1250510 Power cord CVO 5 125 volt 15Amp 9ft 5 in 2 86m NEMA 5 15P 1800510 Power cord CVO 5 2 and CVO 10 250 Volt 13Amp 8 2 feet 2 5m NEMA 6 15P 1800539 Oven chamber gasket Buna CVO 5 and CVO 5 2 3450724 Oven chamber gasket Buna CVO 10 3450774 Vacuum Tubing Connection Kit Tubing with KF 25 fittings and 2 KF 25 sized clamps 9990876 ...

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