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CAS EXI-200AD, Manual

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10

1.2.2. Assembly and Installation 

 

(1) Assembly 

This product is fully assembled when shipped and there is no need of separate assembly by 
the user. 

 

(2) Installation 

When installing electrical instruments in an explosion-proof area, compare the below 
requirements with the technical specifications beforehand to confirm correspondence. 

 
(a) Normal Requirements. 

①

 Use installation method (floor installation, wall installation etc.) and installation form 

(slope allowance etc.) that is appropriate with the explosion prevention electric 
instrument's usage conditions.   

②

 Bolts, nuts, metallic etc. used in the installation must have sufficient mechanical 

strength. Also, use materials and surface treatment that is clearly based on installation 
location. 

③

 Ensure recharge sections are not exposed.   

 

(b) Installation Location 

①

 Install where it is convenient to operate, manipulate, adjust, maintain etc. 

②

 If possible avoid locations exposed to moisture or humidity and avoid high humidity 

areas. 

③

 If possible avoid areas of corrosive liquid dispersion and near release of corrosive gas. 

④

 Avoid locations close to high temperature heating elements such as heat pipes, steam 

pipe etc. and areas of rapid temperature fluctuation. 

⑤

 Avoid locations that is heavily affected by vibrations from mechanical devices etc.   

⑥

 Do not install in locations of high pressure or heavy electric noise.   

⑦

 Do not install in location of strong direct sunlight. 

 

(c) Installation method must be suitable to the purpose.   

 

(d) Power connection and wiring. 

   

①

 Use a cable with internal ground wire for the power line and install separately from 

the signal line.   

     

②

 Connect the power cord with the power socket in an explosion proof area and when 

connecting in an explosive area always connect using "plugs and receptacles'.     

   

③

 Connect the power and signal lines through a designated location. (Refer to 4.2.2) 

 

Summary of Contents for EXI-200AD

Page 1: ... 2 이미지 추가 ...

Page 2: ...ng 16 2 3 Product Structure and Composition 17 2 4 Handling Cautions 17 3 Features 18 3 1 Features 18 3 2 Main Functions 18 3 3 Product Specifications 19 4 External Explanation 21 4 1 External Specifications 21 4 2 Frontal Surface Explanation 22 4 3 Display Explanantion 24 4 4 Key manual 25 5 Internal Explanation 27 5 1 Internal Explanation 27 5 1 1 Power Connector AC DC 28 5 1 2 Load Cell Connect...

Page 3: ...er changing 46 7 4 Set Point changing 47 7 5 Subtotal Print 47 7 6 Total Print 48 8 Test Mode 49 8 1 Key Test 50 8 2 Display Test 50 8 3 AD Test 51 8 4 Communication Test 51 8 5 External Input output Test_OPTION 51 8 6 A OUT Test _OPTION 52 8 7 1 10 division Test 52 8 8 EEPROM Test 52 8 9 RTC Test_OPTION 52 9 Set Mode 53 9 1 How to enter set mode 53 9 2 General Function 56 9 3 Communication Settin...

Page 4: ...84 10 1 Errors that can occur in weight calibration mode 84 10 2 Errors that can occur in weighing mode 85 Appendix 1 Data format 86 Appendix 2 Command Mode 1 Description 88 Appendix 3 Command Mode 2 Description 89 Appendix 4 Command mode 3 Description 90 Appendix 5 ASCII Table 90 Appendix 6 MODBUS RTU PROTOCOL 91 ...

Page 5: ...geroussituations Cautionsaredividedinto Warning and Alert whichmeanasfollows Keepthismanualinaplacewhereproductuserscanfindout afterfinishreadingit Warning means a great possibility led to the death or heavy injury when instructions are violated Alert means a great possibility led to the injury or material damage when instructions are violated ...

Page 6: ... might cause failure or electricshockuponelectricleak Donotdamage process excessivelyjerk bendortwistthe powercord It might damage the power cord to causefireorelectricshock Keep any combustible spray or fire sourceaway Itmightcausefire Do not spraywater to the outside of the productoruseitinanyhumidplace It might deteriorate the insulation of electric parts that can cause the electric shock firer...

Page 7: ...shocktotheproduct It might damage the product to fail the accurateweighing Find a proper place to attach the rubber pad at the bottom of the indicator whichwasshippedtogether Do not use the product at a place with sudden temperature changes or severe vibrations Itmightcausetheweighingerroror failure Donotinstalltheproduceataplacewiththeexcessiveelectromagneticwave Itmightcausethewrongweighing ...

Page 8: ...emoving any external internal foreign matter on the product clean dry and apply corrosion preventive treatment on exposed sections b Measures are needed to prevent foreign matter from entering openings within the product c The packaging must correspond with the size and weight of the contents and internal fillings that can act as a buffer must be used such as air caps or newspapers d The product m...

Page 9: ...re it is convenient to operate manipulate adjust maintain etc If possible avoid locations exposed to moisture or humidity and avoid high humidity areas If possible avoid areas of corrosive liquid dispersion and near release of corrosive gas Avoid locations close to high temperature heating elements such as heat pipes steam pipe etc and areas of rapid temperature fluctuation Avoid locations that is...

Page 10: ...ch to loosen the front bolts and open the front cover Connectanappropriatecablegland jointscrewdiameter M20 1 5 tothepowerline Referto4 2 FrontSurfaceExplanation Connect the power line to the power terminal as depicted in the figure below Refer to this manual s 5 1 1 Power Connector for the wiring order Connect the power line using a 4Φ terminal etc ...

Page 11: ... joint screw diameter M20 1 5 to the load cell line Refer to 4 2 Front Surface Explanation Refer to this manual s 5 1 2 Load Cell Connector and the wiring blueprint of the load cell for the wiring order Connect the load cell line using pin terminals etc ...

Page 12: ...st be filled at a sufficient depth and the attachment and hardening state must be acceptable The state of the attachment of the electronic instrument must be acceptable g Inspection of connection area between wiring and electric instrument etc Proper access of terminal sign polar circuits The connection area must be sufficiently tight and measurement must be made to prevent loosening Connection se...

Page 13: ...nlet Cable gland By eye touch There must be no damage resolution or loosening tighten replace Electric instrument PC By eye There must be no external damage and damage to power status cleaning 1 3 2 Operation 1 Operation Method a Check the cable connection and metallic wiring state of the installed product b Apply power to the installed product c Check if it is functioning normally 2 Operation Cau...

Page 14: ...and check the need for insulation and insulation range 3 Check the presence of explosive gas and handle as a non explosion proof area 4 Operator knowledge and capacity 5 Documents and diagrams related to the explosion prevention area division diagram etc 1 4 3 Cautions 1 When inspecting during application of current the body cover of the explosion proof electrical instrument must not be opened 2 W...

Page 15: ...6 IP66 Explosion proof structure Dust ignition proof Ex tD A21 85 IP66 Material container Aluminum AL 100V 240V 50 60Hz 110V 0 15A ACType 220V 0 08A Power DCType 12 24V1 5A Product Size 218 W x 257 H x 152 D Temperature Range 20 40 Product Weight Approx 15 kg Fuse Capacity 2A250V Power Consumption Approx 3 9W 2 2 Product Labelling ...

Page 16: ... are used 2 3 4 When the product needs to be maintained or repaired after power is supplied to it Opening is not permitted during when electic currents are applied and before opening the coverthe powermust be shut off 2 4 Handling Cautions 2 4 1 Handling Cautions 1 If the instrument is dropped or shock is applied to it there is a possibility of a reduction in capability Therefore handle with care ...

Page 17: ...ghtBack up Weightmemoryatsuddenpowerfailure 3 2 Main Functions Storedate timeandcalculateddataatsuddenpowerfailure Variousspecificationonweightconversionspeed Digitalfilterfunction Variousprinterconnection RS 232CSerialprinter Tareweightsettingwithkeys Storageofmeasuredtimes SetPointinput highest lowestlimitinput Externalinput2relay option Externaloutput4relay option Userscansetthedesirousmax weig...

Page 18: ...alfduplex Baudrate 9600 115200 BPS Logicalinputs Numbers 2 type Optocoupler Lowlevelvoltage 0 3 Vdc Higilevelvoltage 9 24 Vdc Currentathighlevel 10mA 24V mA Insulationvoltage 2500 Vrms Logicalforusemetrologicalcharacteristics Class III or IIII Minimum voltage division per verification scale division 0 5 uV Maximum voltage for weighing range 39 mV Programmable functions Acquisition of zero tare zer...

Page 19: ... filters Set points managements Checkweigher functioning mode Peak detection functioning mode Option Display 7 Segment LED 4 key A Out V out I out 10 V 10 V 0 24 mA Relay I O 2input 4output Alibi memory 50 000ea Save Real time clock Ethernet 10 100 M ...

Page 20: ...21 4 External Explanation 4 1 External Specifications ...

Page 21: ...c Key touch key Used forfunction anddatainput Wiring inlet 3 openingstotal 2 attachmentsstandard internal pressure packaging Use a cable gland which satisfies the KCs explosion proof certification IP66 Standard Inlet Cable caliber Joint screw diameter Leftside forload cell cable Wiring lead in tool Rightside forpowercable 6 13 5 mm M20 1 5 ...

Page 22: ...tion Load cell signal line wiring inlet Powerline wiring inlet Wiring inletfor communication line orotheroptional lines Ground wiring connector selectbased onenvironment Ensurewiringisinstalledinthedesignatedpositionsasitmayaffectthecapabilityoftheproduct ...

Page 23: ...Sub function F5 05 ON Set StableLED LEDON output4 Closed TARE TareLED LEDON output3Closed NET On Net Off Gross LEDON output2Closed 0 ZeroLED LEDON output1Closed HOLD HoldLED LEDON input2Closed COMM DataCommunicationLED LEDON input1Closed KeyOperationLED Notuse ...

Page 24: ...Foreverypress alternatebetweentotal netloadanddisplaytheweightwith thelampindicator Usethewhenweighingwiththecontainer Pressthekeytosavethecurrentweightasthecontainerweight Toremovethecontainerpressthekeywhentheloadboardisempty Pressthekeytoprintthecurrentlydesignatedpowerformat Usewhencheckingthesubtotalvalue partialaggregate Usewhencheckingthetotalvalue aggregate ...

Page 25: ...ecustomizedtosuittheneeds Canbecustomizedtosuittheneeds 4 4 3 Key Lock SettheKeyLockFunctionsettingsto use F1 23 set1 andiftheKeyLocktimesettingissetto 10 F1 24 set10 Thefronttouchkeyautomaticallylocksifthereisnokeyinputforroughly10seconds IftheKeyLockfunctionisactivated theKeystatusindicatoronthedisplaychangestoON Ifthe ishelddownforapproximately2secondswhilsttheKeyLockfunctionisset theKeyLockfun...

Page 26: ...l Explanation No Explanation Notes RS 232 connector COM1 Referto5 1 3 RS 232 connector COM2 Referto5 1 3 RS 485 connector Referto5 1 3 RELAYconnector Referto5 1 4 A OUTconnector Load cell connector Referto5 1 2 Power connector Referto5 1 1 ...

Page 27: ... 28 5 1 1 Power Connector AC DC Before connecting always check the power requirements of the product For fine measurement measure for 10 minutes after power is turned on 1 ACType ...

Page 28: ...29 2 DCType ...

Page 29: ... 30 5 1 2 Load Cell Connector ...

Page 30: ...equation should be satisfied upon the system design Example 1 Number of load cell 4 ea Rated capacity of load cell 500 Kg Rated output of load cell 2mV V Value of a division 0 10 Kg Applied voltage of load cell 5V 10 000 mV According to the equation 10000 mV 2mV 0 1Kg 500Kg 4 1 0 3uV As the calculated value is greater than 0 3uV this weight system design has no problem Applied voltage of load cell...

Page 31: ... 32 5 1 3 RS 232 RS 485 Connector RS 485 RS 232 COM2 RS 232 COM1 ...

Page 32: ...22 and RS 485 line PIN numbers please refer to the PCI card or converter RS 422 manual Reference 2 The RS 422 method transfers signals by voltage difference and is more stable in terms of electric noise compared to other methods Shield Cable In addition the wiring should be separated from the AC power cable or electric wiring and for cables communication specific shield cables 0 5 Φ or greater sho...

Page 33: ... 34 5 1 4 Relay Input Option If 5 24V voltage is applied to terminals IN1 IN2 signal is input into each Input unit ...

Page 34: ...displayed value corresponds with the actual weight 6 2 How to enter the weight calibration mode To enter the weight calibration mode open the front of the indicator and turn ON the power when the CALS W of the S W depicted in the figure below is ON When weight calibration is complete use after resetting the power ...

Page 35: ...Maximum capacity calibration CAL 2 Minimum division calibration CAL 3 Zero set and span calibration CAL 4 Hopper weight setting CAL 5 Direct calibration CAL 6 Zero adjustment CAL 7 Factor calibration CAL 8 Gravity adjustment CAL 9 Setting dual range ...

Page 36: ...0 Used key Display Descriptions d 0 001 Minimum division 0 001 kg d 0 01 Minimum division 0 01 kg d 0 1 Minimum division 0 1 kg d 1 Minimum division 1 kg Usingnumerickeys Enterminimumdivision Set Cancel Push when entering a decimal print d 10 Minimum division 10 kg Reference1 When CLEARispressedwithdecimalpointcalibrated CAL2 isexited Reference 2 For external exploded view set within the value of ...

Page 37: ...ctor when the actual curve od the load cell is not linear like it is in the figure below zero span Zero and Span points to interpolate weight from Load Cell Multi point Multi point mV V Real curve weight full span Multi point Ideal Multi point Multi point CAL3 2 Function Zero Calibration Used key Display Descriptions UnLoAd Empty the load tray and press the setup key 1234 The current weight value ...

Page 38: ...libration Used key Display Descriptions LoAd Load the weight set in CAL 4 3 and press the setup key 12345 The current weight value is displayed Confirm Stable and press the setup key Set Cancel Span adjustment in progress Reference1 Repeat CAL3 3 and CAL3 4 accordingtothenumberofSTEPssetin CAL3 1 Atthisinstance theweightvaluemustbesettobegreaterthanthepreviousvalues Reference2 Ifthespancalibration...

Page 39: ...mber W 100 00 100 00 unit Kg or Ton Using numeric keys Setthecounterweightvalues Set Cancel W 0 10 0 10 unit Kg or Ton Reference1 Setthecounterweightwithin10 100 ofthemaximumcapacity CAL4 3 Function Weight Calibration Used key Display Descriptions LoAd Load the weight set in CAL 4 3 and press the setup key 12345 The current weight value is displayed Confirm Stable and press the setup key Set Cance...

Page 40: ...ode 0 0000 Loadcell zero 0 0000 mV V Usingnumerickeys Entertheoutputvalue Set Cancel 0 1000 Loadcell zero 0 1000 mV V CAL5 2 Function Direct input about the span value of loadcell Range of set value 1 99 999 Used key Display Descriptions SP CAL Direct span input mode 1 2000 Loadcell span 1 2000 mV V Usingnumerickeys Entertheoutputvalue Set Cancel 2 0000 Loadcell span 2 0000 mV V ...

Page 41: ...edwithouterror advanceto CAL 1 6 3 7 CAL7 Factor Calibration Function Factor Calibration Used key Display Descriptions NOTUSE This function cannot be used because of multi calibration FACtor It means you entered the factor correction mode Usingnumerickeys Settheweightfactor Set Cancel Push when entering a decimal print 12345 The current factor is displayed Reference 1 This menu is for weight calib...

Page 42: ... gravity for the place to use the product Reference1 Ifthegravitybetweentheindicatorproductionlocationandthelocationofuseisdifferent gravitycanbe correctedusingthisfunction 6 3 9 CAL9 Dual range setting CAL9 1 Function Setting Dual Range Range of set value 0 1 Used key Display Descriptions DUAL 0 Dual range function is not used Settheusestatusfordualfunction Set Cancel DUAL 1 Dual range function i...

Page 43: ...M 1000 Dual range is applied to less than 1000kg M 5000 Dual range is applied to less than 5 000kg Usingnumerickeys Enterdualvalues Set Cancel M 10000 Dual range is applied to less than 10 000kg Reference 1 If the input value is greater than the maximum capacity ERR SET will be displayed and will return to the CAL menu mode ...

Page 44: ...he zero set Zero setrange within therangesetin F1 09 Display Part or Used Keys Load Plate Description Step1 Empty Statewithzerochanged Step2 Pushthezerokey Step3 Empty State after performing zero function Namely the current weight isdesignatedas 0 kg 0 100 0 000 ...

Page 45: ... Display Part or Used Keys Load Plate Description Step1 Tare Placement Statewithtare placedonloadplate Weightplate 1 000kg Step2 Pushthetarekey Step3 Tare State with NET lamp turned ONandtareregistered 7 3 Item number changing Display Part or Used Keys Load Plate Description Step1 PressItemnumberkey Step2 ItemCode 1 Step2 Changetheitemnumber Step3 Itemnumberissaved Code 01 1 000 0 000 ...

Page 46: ...il end pointof maxsetpoint 7 5 Subtotal Print The product number of the steel reinforcement is assumed to be 10 Display Part or Used Keys Load Plate Description Step1 Select the item number codeas 10 Step2 Push No 5 Subtotal key No 5 key pushed is displayed in the message window Step3 The subtotal value of item No 10 is printed in the designatedform Reference 1 The print format is designated as be...

Page 47: ...ed Keys Load Plate Description Step1 PushNo 5 Total key No 5keypushed is displayedinthemessage window Step2 Sumofallsubtotal informationitemNos 0 99 isprintedasinthedesignated form Reference 1 The print format is designated as below GRAND TOTAL DATE 2012 1 2 TIME 10 30 ID 10 COUNT 123 TOTAL 12350 0 kg Reference 2 The subtotal DATAis automactically or manually deleted based on the menu number F7 03...

Page 48: ...and select test mode by pressing key After testing in test mode press key to enter weighing mode Test Menu 1 9 1 Key Test 2 Display Test 3 AD Test 4 Communication Test 5 External Input output Test OPTION 6 A OUTTest OPTION 7 1 10 division Test 8 EEPROM Test 9 RTC Test OPTION ...

Page 49: ...any key to test the number and code for the key are displayed on the screen Key List Key No Code Key No Code Key No Code 1 1 7 7 F3 30 2 2 8 8 F4 31 3 3 9 9 CLEAR 27 4 4 0 0 ENTER 30 5 5 F1 28 6 6 F2 29 8 2 TEST 2 Display Test Function Display Screen Test Used key Display Descriptions Cancel NextMenu All LED lamp is on ...

Page 50: ...in the computer ex Hyper Terminal is executing after connecting a serial port in the computer to the serial port on the back Reference 2 Send 1 from the computer keyboard check whether or not 1 is received properly on the indicator s screen and then check whether or not 1 is received properly on the computer after pressing 1 from the indicator s keyboard 8 5 TEST 5 External Input output Test_OPTIO...

Page 51: ...Function 1 10 division Test Used key Display Descriptions NextMenu XXXXXX Display as 1 10 weighing scale units 8 8 TEST 8 EEPROM Test Function EEPROM Test Used key Display Descriptions NextMenu ROM OK ROM NG Display EEPROM status 8 9 TEST 9 RTC Test_OPTION Function RTC Test Used key Display Descriptions NextMenu SEC XX XX Displaying the progress of seconds SEC Reference 1 This test only functions ...

Page 52: ...mpensation F1 08 Set Weight Back up F1 09 Set Zero range F1 10 Set Tare range F1 11 Set Init Zero F1 12 Set Weighing Unit F1 13 Set F1 Key Use Type F1 14 Set F2 Key Use Type F1 15 Set F3 Key Use Type F1 16 Set F4 Key Use Type F1 17 Set Hold Type F1 18 SetAverage Hold time F1 19 Set Hold Canceling Conditions F1 20 SetAutomatic Hold Starting Conditions F1 21 SetAutomatic Hold Canceling Conditions F1...

Page 53: ...ode F2 13 Set RS 422 485 Port Setting F2 14 Set RS 422 485 Baud Rate F2 15 Set RS 422 485 Out Data F2 16 Set RS 422 485 Output Format 2 Communication Setting F2 17 Set RS 422 485 Output mode Classification Menu SubMenu F3 01 A out Range F3 02 V out Range F3 03 I out Range F3 04 Dual output mode F3 05 Minimum weight of A out F3 06 Maximum weight of A out F3 07 Adjust zero of A out 3 A Out Setting F...

Page 54: ...ver mode F6 04 Subnet Mask F6 05 Gate way F6 06 EXI200 s TCP Port Server mode F6 07 Comm type of Server mode F6 08 Set Client IP F6 09 Set Client s TCP Port 6 TCP IP F6 10 Comm type of Client mode Classification Menu SubMenu F7 01 Print Type F7 02 Print Form F7 03 Manage Print Data F7 04 Print Line Feed F7 05 Print Head Message F7 06 Print Delay Time F7 07 Print Condition F7 08 Print Set Automatic...

Page 55: ... checking the changed value to return to the previous mode Menu F1 02 Set average filter Function AveragefilterSetting DisplayPart Meaning SetRange 1 50 1 02 XX InitialValue 10 Settingthenumberofbuffersintheaveragefilter Reference 1 Set based on the environment The rate of change of weight may slow Menu F1 03 Set Low Pass Filter Function LowPassFilterSetting DisplayPart Meaning SetRange 0 1 1 03 X...

Page 56: ...hangeinagiventimeiswithinthesetvaluex0 5division Reference 1 This function verifies the stable status when the weight fluctuation does not exceed 0 5x the readability setting within the set time Reference 2 The number should be made large and small for high vibration and low vibration environments respectively to quickly stabilize the weighing status Menu F1 07 SetAutomatic Zero set Range Function...

Page 57: ...hemaximumweight Menu F1 10 Set Tare Key Range Function TareKeyRangeSetting DisplayPart Meaning SetRange 0 100 1 10 XX InitialValue 100 Tareoperatesuptowithin ᄋᄋ ofthemaximumweight Menu F1 11 Set Initial Zero Range Function InitialZeroRangeSetting DisplayPart Meaning SetRange 0 99 1 11 XX InitialValue 10 Initialzerooperateswithin ᄋᄋ oftheGrossWeight Menu F1 12 Set Overload Range Function OverloadRa...

Page 58: ...14 01 F2 Key used as the total net weight key 1 14 02 F2 Key used as the Hold key 1 14 03 F2 Key used as the Holdless key 1 14 04 F2 Key used as the Tare key 1 14 05 F2 Key used as the Cleaning key 1 14 06 F2 Key used as the Tare cancelling key 1 14 07 F2 Key used as the Set Point 1 key SetRange 0 8 1 14 08 F2 Key used as the Set Point 2 key Menu F1 15 Set F3 Key Use Type Function F3 Key Use Type ...

Page 59: ...yPart Meaning 1 17 00 AverageValueHold 1 17 01 PeakHold 1 17 02 SamplingHold SetRange 0 3 1 17 03 AutomaticHold Menu F1 18 Set Average hold time Function AverageholdtimeSetting DisplayPart Meaning SetRange 00 99 1 18 XX InitialValue 30 Averagevaluewithinthesetvaluexseciscalculated Menu F1 19 Set Hold Canceling Conditions Function HoldCancelingConditionsSetting DisplayPart Meaning 1 19 00 Holdiscan...

Page 60: ...enu F1 24 Set Key Lock time Function KeyLockTimeSetting DisplayPart Meaning SetRange 0 99 1 24 XX InitialValue 10 Lockfrontkeywhensettingvaluex1secondsexceeded Reference1 CanbeusedwhentheF1 23UseKeyLockSettingissetto1 Menu F1 25 Initializing of set values Function Initializingofsetvalues DisplayPart Meaning 1 25 0 Nosetvaluesoftheproductareinitializedtofactoryshippingstate SetRange 0 1 1 25 1 Alls...

Page 61: ...RS 232CPortSetting DisplayPart Meaning 2 03 0 DataBit8 StopBit1 ParityBit None 2 03 1 DataBit7 StopBit1 ParityBit Even 2 03 2 DataBit7 StopBit1 ParityBit Odd 2 03 3 DataBit7 StopBit2 ParityBit Odd 2 03 4 DataBit8 StopBit1 ParityBit Even SetRange 0 5 2 03 5 DataBit8 StopBit1 ParityBit Odd Menu F2 04 Set COM1 Baud Rate Function COM1RS 232CBaudRateSetting DisplayPart Meaning 2 04 0 1 200bps 2 04 1 2 ...

Page 62: ...keyispushed 2 07 2 Transmittedinbothstable unstablecases StreamMode 2 07 3 Transmittedonlyiftheweightisstable 2 07 4 CommandType1 2 07 5 CommandType2 2 07 6 CommandType3 2 07 7 Transmittedonly uponcompletionsignal SetRange 0 8 2 07 8 Modbusprotocol Reference 1 Refer toAppendix 2 3 and 4 for command types Menu F2 08 Set COM2 Port Function COM2RS 232CPortSetting DisplayPart Meaning 2 03 0 DataBit8 S...

Page 63: ...OutputFormat DisplayPart Meaning 2 11 0 22byteofCAS 2 11 1 10byteofCAS 2 11 2 18byteFormat AND FINE SetRange 0 3 2 11 3 22byteofCASwithrelaystatus Reference 1 Refer to Appendix 1 for the communication format Menu F2 12 COM2 Communication Method Function COM2CommunicationMethod RS 232C Outputmode DisplayPart Meaning 2 12 0 Dataisnottransmitted 2 12 1 Transmittedonlyiftheprintkeyispushed 2 12 2 Tran...

Page 64: ...t Meaning 2 14 0 1 200bps 2 14 1 2 400bps 2 14 2 4 800bps 2 14 3 9 600bps 2 14 4 19 200bps 2 14 5 38 400bps 2 14 6 57 600bps SetRange 0 7 2 14 7 115 200bps Menu F2 15 Set RS 422 485 Out Data Function RS 422 485OutDataSetting DisplayPart Meaning 2 15 0 Displayedvalueistransmitted 2 15 1 GrossWeightistransmitted SetRange 0 2 2 15 2 Netweightistransmitted Menu F2 16 RS 422 485 Output Format Function ...

Page 65: ...tted 2 17 1 Transmittedonlyiftheprintkeyispushed 2 17 2 Transmittedinbothstable unstablecases StreamMode 2 17 3 Transmittedonlyiftheweightisstable 2 17 4 CommandType1 2 17 5 CommandType2 2 17 6 CommandType3 2 17 7 Transmittedonly uponcompletionsignal SetRange 0 8 2 17 8 Modbusprotocol Reference 1 Refer toAppendix 2 3 and 4 for command types ...

Page 66: ... settings are applied with priority during setting Reference 2 When only using I out the V out output range must be set to 0 Menu F3 03 I out range setting Function I out range DisplayPart Meaning 3 03 0 I out is closed 3 03 1 4mA 20mA 3 03 2 0mA 20mA SetRange 0 3 3 03 3 0mA 24mA Menu F3 04 Dual output V out I out Function Dualoutput V out I out DisplayPart Meaning 3 04 0 Dualoutputdisabled SetRan...

Page 67: ...nge 0 24000 4015 4 015mA 2 007Voutput Reference 1 The example is based on settings of 0 10V 0 24mA Reference 2 The Micro adjustment function does not work during simultaneous output of V out and I out Menu F3 08 Adjust Span ofA out Function AdjusttheMaximumOutputuponUsingAnalogOutoption DisplayPart Meaning 10000 10 000mA 4 16Voutput 20000 20 000mA 8 33Voutput SetRange 0 24000 24000 24 000mA 10 0Vo...

Page 68: ...ng NumberKey DataDesignation 11 30 10 30minutesand10secondspast11o clock Menu F4 03 SetAlibi memory Function SetAlibimemory DisplayPart Meaning 4 03 0 Alibimemoryfunctionisdisable SetRange 0 1 4 03 1 Alibimemoryfunctionisenable Menu F4 04 Set memory over writing Function Setmemoryoverwriting DisplayPart Meaning 4 04 0 Disableoverwritingofmemory SetRange 0 1 4 04 1 Enableoverwritingofmemory ...

Page 69: ...e DisplayPart Meaning 5 01 0 Limit Mode 5 01 1 LimittypeCheckerMode 5 01 2 CheckerMode SetRange 0 3 5 01 3 ProgrammableMode Limit Mode Note 1 Setvalueinputrequirement SP2 SP1 2 RelayOutput Step1 W SP1 ON Step2 W SP2 ON Finish W SP2 Stable ON Nearzero Setvalue 0rangeoutput ...

Page 70: ...71 Checker Mode Note 1 Setvalueinputrequirement SP2 SP1 2 RelayOutput LOW SP1 W ON HIGH W SP2 ON Finish OK SP1 W SP2 ON Nearzero Setvalue 0rangeoutput ...

Page 71: ...de Note 1 Setvalueinputrequirement SP2 SP1 2 RelayOutput LOW SP1 W ON HIGH W SP2 ON Finish OK SP1 W SP2 ON Nearzero Setvalue 0rangeoutput 3 Whenever stable each output set 4 No change the status until come back to the Zero Band ...

Page 72: ...nputrequirement SP4 SP3 SP2 SP1 SP5 SP6 SP7 SP8 2 RelayOutput Step1 W SP1 ON W SP8 OFF Step2 W SP2 ON W SP7 OFF Step3 W SP3 ON W SP6 OFF Step4 W SP4 ON W SP5 OFF 3 When it increases External output ON When it decreases External output OFF ...

Page 73: ...2 SP2 W Finish Stable ᆷ 2_LimittypeCheckerMode Zero LOW W SP1 HIGH SP2 W Finish OK SP1 W SP2 ᆷ 3_CheckerMode Zero LOW W SP1 HIGH SP2 W Finish OK SP1 W SP2 ᆷ 4_ProgrammableMode Step1 SP1 W ON W SP8 OFF Step2 SP2 W ON W SP7 OFF Step3 SP3 W ON W SP6 OFF Step4 SP4 W ON W SP5 OFF ...

Page 74: ...et Ext Input 2 DisplayPart Meaning 5 03 00 External In2 is zero key 5 03 01 External In2 is tare tareless key 5 03 02 External In2 is print key 5 03 03 ExternalIn2isholdkey SetRange 0 4 5 03 04 ExternalIn2isholdclearkey Menu F5 04 Relay Reverse On Off Function RelayReverseOn Off DisplayPart Meaning 5 04 00 RelayReverseOFF SetRange 0 1 5 04 01 RelayReverseON Menu F5 05 Relay Display On Off Function...

Page 75: ...r IP Function SetIPof Server DisplayPart Meaning I1 XXX SetIPof1stposition IP_V4 I4 XXX SetIPof4thposition IP_V4 SetRange 0 255 Initialvalue 255 Menu F6 04 Set Subnet mask Function SetSubnetmask DisplayPart Meaning M1 XXX Setsubnetmaskof1stposition M4 XXX Setsubnetmaskof4thposition SetRange 0 255 Initialvalue 255 Menu F6 05 Set Gate way Function SetGateway DisplayPart Meaning G1 XXX Setgatewayof1s...

Page 76: ...edonlyiftheweightisstable 6 07 4 CommandType1 6 07 5 CommandType2 6 07 6 CommandType3 6 07 7 Transmittedonly uponcompletionsignal SetRange 0 8 6 07 8 Modbusprotocol Reference 1 For command types refer to Appendix 2 3 and 4 Reference 2 Communication format Set values of F2 06 applied Menu F6 08 Set IPof Client Function SetIPofClient DisplayPart Meaning I1 XXX SetIPof1stposition IP_V4 I4 XXX SetIPof...

Page 77: ...d 6 10 2 Transmittedinbothstable unstablecases StreamMode 6 10 3 Transmittedonlyiftheweightisstable 6 10 4 CommandType1 6 10 5 CommandType2 6 10 6 CommandType3 6 10 7 Transmittedonly uponcompletionsignal SetRange 0 8 6 10 8 Modbusprotocol Reference 1 For command types refer to Appendix 2 3 and 4 Reference 2 Communication format Set values of F2 06 applied ...

Page 78: ...Time SerialNo ItemNo NetWeight BPPrintForm1 FORM1 7 02 1 PrintForm2 Date Time WeighingNo NetWeight BPPrintForm2 FORM2 7 02 2 PrintForm3 Date Time GrossWeight Tare NetWeight BPPrintForm3 FORM3 7 02 3 PrintForm4 Date Time NetWeight BPPrintForm4 FORM4 7 02 4 PrintForm5 Date Time ItemNo NetWeight BPPrintForm5 FORM5 7 02 5 PrintForm6 Date Time SerialNo NetWeight BPPrintForm6 FORM6 7 02 6 PrintForm7 Dat...

Page 79: ... 1500 0kg Form4 Date Time NetWeight Form5 Date Time ItemNo NetWeight Form6 Date Time SerialNo NetWeight 2009 07 07 TUE 12 30 46 10 10 30 Net 50 0kg 11 00 32 Net 100 0kg 12 30 34 Net 200 5kg 2009 07 07 TUE 12 30 46 ID_11 Net 50 0kg ID_12 Net 100 0kg ID_19 Net 200 5kg 2009 07 07 TUE 12 30 46 1 1000 0kg 2009 07 07 TUE 12 32 56 2 200 5kg Form7 Date Time ItemName ItemNo NetWeight Form8 Date Time ItemNa...

Page 80: ...te V06 Print count 3 byte V07 Date 10 byte V08 Time 8 byte CAS BP Series Printer Protocol Parameter Description Data Length V00 Gross Weight 7 byte V01 Tare Value 7 byte V02 Net Weight 7 byte V03 Net omit for bar code 6 byte V04 Item Number 2 byte V05 Item Name 10 byte V06 Print count 3 byte V07 Date 10 byte V08 Time 8 byte V09 Unit kg 2 byte V10 Total Net include 9 byte V11 Preset Tare 7 byte ...

Page 81: ...hdata SetRange 32 255 18 255 TheendhastobemeantbydesignatingASCIIcode255nextto thelastdata number settings coordinate increase coordinate decrease input complete Reference 1 This function adds the desired content to the print format e g company name phone number Reference 2 Coordinates capable of being designated are from 0 to 71 From these the 0th data determines whether to print the additional c...

Page 82: ...onlyiftheweightvalueis SetRange 0 2 7 07 2 Printoutregardlessofwhethertheweightvalueis Menu F7 08 Set Print Out Condition Function SetPrintOutCondition Printingcondition DisplayPart Meaning 7 08 0 Printedonlyiftheprintkeyispushed SetRange 0 1 7 08 1 Printedautomaticallyiftheweightvalueisstabilized Menu F7 09 Print Count Number Function PrintCountNumber DisplayPart Meaning 7 09 0 Fixed SetRange 0 1...

Page 83: ...toexceed 100 oftheweighingscale capacity Setthecounterweightweighttowithinthemaximumweighing scalecapacity setinCAL1 inCAL4ofweightcalibrationmode Err24 Spanistoolow Settingthepresentresolutionisnotpossibleasthereisanissuewith theloadcellortheloadcelloutputistoosmall Resettheweight calibrationbyreducingtheresolution PCS PERCENTSampleweightistoosmall Err25 Spanistoohigh Thereisanissuewiththeloadcel...

Page 84: ...ntofuse Err09 Thecurrentweightexceedsthezero setrange InF09ofConversionModesettheactivationrange towithin2 or10 ofthemaximumcapacity Err10 Theweightofthecontainerbeingdesignated exceedsthemaximumcapacityoftheweighing scale Setthecontainerweighttobelessthanthemaximum capacity Err13 Whencalibratingtheweightthesetzero sethas beenexceeded Checkthestatusoftheloadplateandredotheweight calibrations Err15...

Page 85: ...set in F20 Lamp Status Byte Bt7 1 Bt6 Stable Bt5 1 Bt4 Hold Bt3 Printer Bt2 Gross Weight Bt1 Tare Bt0 Zero Point 10 Bytes for CAS Data 8bytes CR LF 18 Bytes forAND Data 8 bytes CR LF US Unstable GS GrossWeight Unit kg t ST Stable NT NetWeight OL Overload 22 Bytes for CAS Relay status Data 8 bytes CR LF US Unstable GS GrossWeight DeviceID LampStatusbyte relay Unit kg t ST Stable NT NetWeight OL Ove...

Page 86: ...87 Weight Date 8 byte Byte No Example weight 1 2 3 4 5 6 7 8 13 5kg 1 3 5 135kg 1 3 5 135kg 1 3 5 ...

Page 87: ...getheitemno andretransmitddPN00 CRLFtoPCuponcommandinput ddOPCRLF SameasStartKey ExecutethestartandretransmitddOPCRLF toPCuponcommandinput ddEMCRLF SameasStopKey ExecutethestopandretransmitddEMCRLF toPCuponcommandinput dd Device ID ASCII Code 0 30 hex 0 31 hex if the Device ID is 01 00000 00 Set value for upper limit lower limit upper limit fall lower limit fall ASCII Code 0x30 hex 0x30 hex 0x33 h...

Page 88: ...urnthereceived D ID S 4 0 0 0 0 0 CR LF 4thStepvalue Returnthereceived D ID S 5 0 0 0 0 0 CR LF Highlimitvalue Returnthereceived D ID S 6 0 0 0 0 0 CR LF Lowlimitvalue Returnthereceived D ID H E 0 0 0 0 0 CR LF Setpointcode 00 99 Returnthereceived D ID 00 99 CR 0 13 LF 0 10 Format 1 PC send set point all data to indicator NT 580A 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 D ID H A SetPointc...

Page 89: ...33 1 49 A 65 Q 81 a 97 q 113 34 2 50 B 66 R 82 b 98 r 114 35 3 51 C 67 S 83 c 99 s 115 36 4 52 D 68 T 84 d 100 t 116 37 5 53 E 69 U 85 e 101 u 117 38 6 54 F 70 V 86 f 102 v 118 39 7 55 G 71 W 87 g 103 w 119 40 8 56 H 72 X 88 h 104 x 120 41 9 57 I 73 Y 89 i 105 y 121 42 58 J 74 Z 90 j 106 z 122 43 59 K 75 91 k 107 123 44 60 L 76 92 l 108 124 45 61 M 77 93 m 109 125 46 62 N 78 94 n 110 126 47 63 O 7...

Page 90: ...bit sent first Parity bit setting instrument setting Stop bit setting instrument setting MODBUS SUPPORTED FUNCTIONS From the commands capable of being used in the Modbus RTU protocol only the following are used in communication management with the instrument Other commands may not be accurately interpreted and may cause error or shutdown the system Function Explanation 03 0x03 READ HOLDING REGISTE...

Page 91: ...byte number of bytes in the following data FUNCTION 16 Preset multiple registers Request Addr Funcion Add Reg 1 No reg No bytes Val Reg 1 Val Reg 2 2 bytes A 0x10 0x0000 0x0002 0x4 0x0000 0x0000 CRC Total bytes 7 2 No register 2 Reply Address Funcion Add Reg 1 No reg 2 bytes A 0x10 0x0000 0x0002 CRC Total bytes 8 No registers number of modbus register to be read start at address 1 register No byte...

Page 92: ... can be inferred that a communication error has occurred If the data strings have been accurately received but cannot be executed an exceptional response is required The contents are as follows Exceptional response Address Function Code 2bytes A Funct 0x80 CRC CODE DESCRIPTION 1 Invalid or unsupported function ILLEGAL FUNCTION 2 When the stated data address cannot be used ILLEGAL DATA ADDRESS 3 Wh...

Page 93: ...word composing the register REGISTER DESCRIPTION Input value Saving to EEPROM ACCES S 40002 Type of instrument R 40008 GROSS WEIGHT H R 40009 GROSS WEIGHT L R 40010 NET WEIGHT H R 40011 NET WEIGHT L R 40014 Raw AD Data_H R 40015 Raw AD Data_L R 40017 Set point 1 H 0 99999 Y R W 40018 Set point 1 L 0 99999 Y R W 40019 Set point 2 H 0 99999 Y R W 40020 Set point 2 L 0 99999 Y R W 40021 Set point 3 H...

Page 94: ...ng 0 99999 40052 Analog Out Dual Out range Setting 0 99999 40060 ADC Speed 0 99999 Y R W 40062 AD Filter Size 0 99999 Y R W 40063 Set Low pass filter 0 OFF 1 ON Y R W 40064 Order of Low pass filter 2 4 Y R W 40065 Cut frequency of Low pass filter 1 100 Y R W 40066 Set Band stop filter 0 OFF 1 ON Y R W 40067 High cut Frequency of Band stop filter 1 100 Y R W 40068 Low cut Frequency of Band stop fil...

Page 95: ... W 40087 Overload range 0 9 Y R W 40088 reserved 40089 Zero Tare Gross Net Hold Tare Clear Hold Clear 1 Zero 2 Tare 3 Gross Net 4 Hold 5 Tare Clear 6 Hold Clear Y W 40090 reserved 40151 Device Number Y R W 40152 Comm transmit time Y R W 40153 COM1 s parity bit Y R W 40154 COM1 s Baudrate Y R W 40155 COM1 s output data Gross Net Y R W 40156 COM1 s output format Y R W 40157 COM1 s output mode Y R W ...

Page 96: ...IP4 XXX XXX XXX 000 0 255 Y R W 40204 Server IP1 000 XXX XXX XXX 0 255 Y R W 40205 Server IP2 XXX 000 XXX XXX 0 255 Y R W 40206 Server IP3 XXX XXX 000 XXX 0 255 Y R W 40207 Server IP4 XXX XXX XXX 000 0 255 Y R W 40208 Sub net mask1 000 XXX XXX XXX 0 255 Y R W 40209 Sub net mask2 XXX 000 XXX XXX 0 255 Y R W 40210 Sub net mask3 XXX XXX 000 XXX 0 255 Y R W 40211 Sub net mask4 XXX XXX XXX 000 0 255 Y ...

Page 97: ... 000 0 255 Y R W 40216 Set DHCP 0 OFF 1 ON Y R W 40217 Set TCP IP Mode Server mode Client mode 0 Server 1 Client Y R W 40218 Set Local Port Number 0 65535 Y R W 40219 Set Server Port Number 0 65535 Y R W 40220 Set Local Comm mode 0 7 Y R W 40221 Set Server Comm mode 0 7 Y R W ...

Page 98: ...99 MEMO ...

Page 99: ... 100 MEMO ...

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