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527 01 2701 00

7/2020

Installation Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS  . . . . . . . . . . . . . . . 1

MODEL NUMBER NOMENCLATURE AND 

DIMENSIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Rated Indoor Airflow  . . . . . . . . . . . . . . . . . . . . . . .   2

INSTALLATION  . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Jobsite Survey  . . . . . . . . . . . . . . . . . . . . . . . . . . . .   7

Step 1 — Plan for Unit Location . . . . . . . . . . . . . .   7

• ROOF MOUNT

Step 2 — Plan for Sequence of Unit Installation    7

• CURB-MOUNTED INSTALLATION

• PAD-MOUNTED INSTALLATION

• FRAME-MOUNTED INSTALLATION

Step 3 — Inspect Unit   . . . . . . . . . . . . . . . . . . . . . .   7

Step 4 — Provide Unit Support   . . . . . . . . . . . . . .   7

• ROOF CURB MOUNT

• SLAB MOUNT (HORIZONTAL UNITS ONLY)

• ALTERNATE UNIT SUPPORT (IN LIEU OF CURB OR 

SLAB MOUNT)

Step 5 — Field Fabricate Ductwork  . . . . . . . . . . .   9

• FOR UNITS WITH ACCESSORY ELECTRIC 

HEATERS

Step 6 — Rig and Place Unit . . . . . . . . . . . . . . . . .   9

• POSITIONING ON CURB

Step 7 — Convert to Horizontal and Connect 

Ductwork (when required)   . . . . . . . . . . . . . . .   10

Step 8 — Install Outside Air Hood  . . . . . . . . . . .   11

• ECONOMIZER HOOD AND TWO-POSITION 

DAMPER HOOD PACKAGE REMOVAL AND SETUP 

(FACTORY OPTION)

• ECONOMIZER AND TWO-POSITION HOOD

Step 9 — Units with Hinged Panels Only  . . . . .   12

Step 10 — Install External Condensate Trap 

and Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   12

Step 11 — Make Electrical Connections . . . . . .   12

• FIELD POWER SUPPLY

• UNITS WITH FACTORY-INSTALLED NON-FUSED 

DISCONNECT

• ALL UNITS

• CONVENIENCE OUTLETS

• FACTORY OPTION THRU-BASE CONNECTIONS

• UNITS WITHOUT THRU-BASE CONNECTIONS

• FIELD CONTROL WIRING

• THERMOSTAT

• HEAT ANTICIPATOR SETTINGS

• COMMERCIAL DEFROST CONTROL

• ELECTRIC HEATERS

• SINGLE POINT BOXES AND SUPPLEMENTARY 

FUSES

• SINGLE POINT BOXES WITHOUT FUSES

• LOW-VOLTAGE CONTROL CONNECTIONS

• CONTROL AND POWER WIRING DIAGRAMS

EconoMi$er X (Factory Option)  . . . . . . . . . . . . .   26

• SYSTEM COMPONENTS

• INPUTS

• OUTPUTS

• ENVIRONMENTAL

• ECONOMIZER MODULE WIRING DETAILS

• S-BUS SENSOR WIRING

• CO2 SENSOR WIRING

• INTERFACE OVERVIEW

• SETUP AND CONFIGURATION

• TIME-OUT AND SCREENSAVER

• CHECKOUT

• TROUBLESHOOTING

Controller Options   . . . . . . . . . . . . . . . . . . . . . . . .  36

• LOW AMBIENT

Smoke Detectors . . . . . . . . . . . . . . . . . . . . . . . . . .  36

• COMPLETING RETURN AIR SMOKE SENSOR 

INSTALLATION

• ADDITIONAL APPLICATION DATA

Step 12 — Adjust Factory-Installed Options . . .  37

• SMOKE DETECTORS

• ECONOMI$ER IV OCCUPANCY SWITCH

Step 13 — Install Accessories   . . . . . . . . . . . . . .  37

Step 14 — Fan Speed Set Up   . . . . . . . . . . . . . . .  38

• UNITS WITH ELECTRO-MECHANICAL CONTROLS

Typical Unit Piping  . . . . . . . . . . . . . . . . . . . . . . . .  40

START-UP CHECKLIST. . . . . . . . . . . . . . . . .  CL-1

SAFETY CONSIDERATIONS

Improper  installation,  adjustment,  alteration,  service,

maintenance,  or  use  can  cause  explosion,  fire,  electrical

shock or other conditions which may cause personal injury

or  property  damage.  Consult  a  qualified  installer,  service

agency,  or  your  distributor  or  branch  for  information  or

assistance.  The  qualified  installer  or  agency  must  use

factory-authorized kits or accessories when modifying this

product. Refer to the individual instructions packaged with

the kits or accessories when installing.

Follow  all  safety  codes.  Wear  safety  glasses  and  work

gloves.  Use  quenching  cloths  for  brazing  operations  and

have a fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions attached to

the  unit.  Consult  local  building  codes  and  appropriate

national electrical codes  (in USA, ANSI/NFPA70, National

Electrical Code (NEC); in Canada, CSA C22.1) for special

requirements.

It  is important to recognize  safety information. This  is the

safety-alert symbol 

. When you see this symbol on the

unit and in instructions or manuals, be alert to the potential

for personal injury.

Understand  the  signal  words  DANGER,  WARNING,

CAUTION,  and  NOTE.  These  words  are  used  with  the

safety-alert  symbol.  DANGER  identifies  the  most  serious

hazards which 

will

 result in severe personal injury or death.

WARNING signifies hazards which 

could

 result in personal

injury  or  death.  CAUTION  is  used  to  identify  unsafe

practices,  which 

may

  result  in  minor  personal  injury  or

RHW036-060

Single Package Rooftop Heat Pump

 with R-410A Refrigerant and 

Optional Electric Heat

Summary of Contents for RHW036-060

Page 1: ...ors 36 COMPLETING RETURN AIR SMOKE SENSOR INSTALLATION ADDITIONAL APPLICATION DATA Step 12 Adjust Factory Installed Options 37 SMOKE DETECTORS ECONOMI ER IV OCCUPANCY SWITCH Step 13 Install Accessorie...

Page 2: ...ON AND SAFETY HAZARD Failure to follow this warning could cause personal inju ry death and or equipment damage R 410A refrigerant systems operate at higher pressures than standard R 22 systems Do not...

Page 3: ...e K voltage code models the following are not available as factory installed options Coated or copper fin coils Economizers and 2 position damper Powered convenience outlet 1 See Specification Sheet f...

Page 4: ...4 Specifications subject to change without notice 527 01 2701 00 Fig 2 RHW036 060 Unit Dimensional Drawing...

Page 5: ...527 01 2701 00 Specifications subject to change without notice 5 Fig 2 RHW036 060 Unit Dimensional Drawing cont...

Page 6: ...6 Specifications subject to change without notice 527 01 2701 00 Fig 2 RHW036 060 Unit Dimensional Drawing cont...

Page 7: ...ed ductwork at unit duct openings 6 Install outdoor air hood 7 Install condensate line trap and piping 8 Make electrical connections 9 Install other accessories FRAME MOUNTED INSTALLATION Frame mounte...

Page 8: ...BER TITLE 1041738 CURB ASY ROOF ENGINEERING MANUFACTURING ENGINEERING REQUIREMENTS SIZE DRAWING NUMBER REV T 005 Y 002 DRAFTER CHECKER D 48TC400427 B WEIGHT MMC 06 17 11 SHEET 5 OF 5 SURFACE FINISH MF...

Page 9: ...n place The red drain pan can be tightened with a 1 2 in square socket drive extension For further details see Step 10 Install External Condensate Trap and Line on page 12 Before setting the unit onto...

Page 10: ...o the flanges Insulate and weatherproof all external ductwork joints and roof or building openings with counter flashing and mastic in accordance with applicable codes Do not cover or obscure visibili...

Page 11: ...installed on the unit the hood shipped with the unit will not be used and must be discarded Save the aluminum filter for use in the power exhaust hood assembly 1 The indoor coil access panel will be...

Page 12: ...he convenience outlet s transformer primary are not factory connected Installer must connect these leads according to required operation of the conve nience outlet If an always energized convenience o...

Page 13: ...the handle Fig 18 Power Wiring Connections Field Install the NFD Shaft and Handle 1 Remove the control box access panel The NFD enclosure is located below the control box see Fig 19 2 Remove 3 cap he...

Page 14: ...wiring connections Provide a ground fault and short circuit over current protec tion device fuse or breaker per NEC Article 440 or local codes Refer to unit informative data plate for MOCP Max imum O...

Page 15: ...t access is through the unit s control box access panel See Fig 21 The primary leads to the convenience outlet transformer are not factory connected Selection of primary power source is a customer opt...

Page 16: ...does not get into the building or conduit in the interim Check tightness of connector lock nuts before connecting electrical conduits Field supplied and field installed liquid tight conduit connector...

Page 17: ...nal features which might require addi tional conductors in the cable For wire runs up to 50 ft 15 m use no 18 AWG Ameri can Wire Gage insulated wire 35 C 95 F minimum For 50 to 75 ft 15 to 23 m use no...

Page 18: ...delay feature user selectable The DFB also provides an indoor fan off delay feature user selectable See Fig 29 for board arrangement The DFB is located in the main control box of the RHW unit see Fig...

Page 19: ...1 Heating cycle for an Emergency Heating sequence compressors are off and only the elec tric heaters are energized and also during the Defrost cycle to eliminate a cold blow condition in the space De...

Page 20: ...value exceeds 60 A unit mounted supplementary fuses are required for each heater circuit These fuses are included in accessory Single Point Boxes with power distribution and fuse blocks The single poi...

Page 21: ...e left of the Heater module Connect the VIO lead from Heater circuit 1 to terminal TB4 1 For 2 stage heating connect the VIO lead from Heater circuit 2 to terminal TB4 2 See Fig 36 Fig 36 Accessory El...

Page 22: ...22 Specifications subject to change without notice 527 01 2701 00 Fig 37 Typical Control Wiring Diagram Electro Mechanical with W7220 RHW036 060 208 230 3 60 Unit Shown...

Page 23: ...527 01 2701 00 Specifications subject to change without notice 23 Fig 38 Typical Control Wiring Diagram Electro Mechanical with W7220 RHW036 060 460 575 3 60 Unit Shown...

Page 24: ...24 Specifications subject to change without notice 24 Fig 39 Typical RHW036 060 Power Wiring Diagram 208 230 3 60 Unit Shown...

Page 25: ...527 01 2701 00 Specifications subject to change without notice 25 Fig 40 Typical RHW036 060 Power Wiring Diagram 460 575 3 60 Unit Shown...

Page 26: ...vailable with bus sensors User Interface Provides status for normal operation setup parameters checkout tests and alarm and error conditions with a 2 line 16 character LCD display and four button keyp...

Page 27: ...ity Insensitive Connection Bottom Left Terminal Block IAQ 2 10 2 10 vdc Air Quality Sensor Input e g CO2 sensor IAQ COM COM Air Quality Sensor Common IAQ 24V 24 vac Air Quality Sensor 24 vac Source AC...

Page 28: ...Enter button to display the first item in the currently displayed menu Press the Menu Up Exit button to exit a menu s item and return to the list of menus Fig 45 W7220 Controller Navigation Buttons To...

Page 29: ...d stage cooling ON 24 Vac on terminal Y2 I OFF 0 Vac on terminal Y2 I COOL Y2 OUT OFF ON OFF SECOND STAGE COOLING RELAY OUTPUT Cool Stage 2 Relay Output to mechanical cooling Y2 OUT terminal MA TEMP _...

Page 30: ...y sensor option Enthalpy boundary curves for economizing using single enthalpy DCV SET 1100ppm 500 to 2000 ppm increment by 100 DEMAND CONTROLLED VENTILATION SETPOINT Displays only if CO2 sensor is co...

Page 31: ...ivate power exhaust EXH2 H SET 75 0 to 100 EXHAUST FAN 2 SETPOINT AT HIGH SPEED on 2 speed or 3 speed with 1 heat and 2 cool Based on economizer OA damper position to activate power exhaust SYSTEM SET...

Page 32: ...perator to adjust for an out of calibration temperature sensor OA H CAL 0 RH 10 RH OUTSIDE AIR HUMIDITY CALIBRATION Allows for operator to adjust for an out of calibration humidity sensor RA T CAL 0 0...

Page 33: ...onnected check wiring then replace sensor if the alarm continues RA SYLK H ERR N A N A DA SYLK T ERR N A N A DISCHARGE AIR S BUS SENSOR ERROR Discharge air sensor has failed or become disconnected che...

Page 34: ...OA temperature and humidity input from the OA enthalpy sensor When the OA temperature OA humidity and OA dew point are all below the selected boundary the economizer sets the economizing mode to YES e...

Page 35: ...YPE 2SPEED With stage 3 delay STG3 DLY in Advanced setup COOL Y2 OUT will be turned ON after the delay time specified N A Not applicable STATE FAN SPEED OCC Low Y1 Low Y2 High W High INPUTS OUTPUTS DE...

Page 36: ...has been no keypad activity for at least 5 minutes the Alarms menu dis plays and cycles through the active alarms You can also navigate to the Alarms menu at any time Clearing Alarms Once the alarm h...

Page 37: ...utdown terminals on the UCB and then attach the wiring harness from the smoke detector ECONOMI ER IV OCCUPANCY SWITCH See Fig 49 on page 38 for general EconoMi er IV wiring External occupancy control...

Page 38: ...a multimeter to the Vdc terminals on the UCB 4 Set the Range Switch to either A B or C per the Switch Range table 5 Using a straight blade screwdriver turn the Vdc con trol dial to fine tune the Vdc...

Page 39: ...5 2250 2375 2500 0 1 0 4 6 2 6 5 6 8 7 1 7 4 7 7 8 0 8 4 8 7 0 1 0 6 6 9 7 1 7 4 7 7 7 9 8 2 8 5 8 8 0 1 0 8 7 5 7 7 8 0 8 2 8 5 8 7 9 0 0 1 1 0 8 1 8 3 8 5 8 7 9 0 0 1 1 2 8 6 8 8 9 0 9 2 0 1 1 4 9 1...

Page 40: ...tion operation and converging coil circuits during the condenser function operation Fig 52 Typical Piping Schematic Table 14 Cooling Mode each circuit COMPONENT STATUS POSITION Reversing Valve Energiz...

Page 41: ......

Page 42: ...Specifications are subject to change without notice 527 01 2701 00 2020 Carrier Lewisburg TN 37091 USA Replaces New...

Page 43: ...e of obstructions and rotor spins freely Y N _____ Verify that scroll compressors are rotating in the correct direction Y N _____ Verify installation of thermostat Y N _____ III START UP ELECTRICAL Su...

Page 44: ...CUT ALONG D OTTED LINE CUT ALONG DOTTED LINE CL 2 Specifications are subject to change without notice 7 2020 527 01 2701 00 2020 Carrier Lewisburg TN 37091 USA Replaces New...

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