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527 01 2701 00

Specifications subject to change without notice.

7

INSTALLATION

Jobsite Survey

Complete the following checks before installation.

1. Consult local building codes and the NEC (National

Electrical  Code) ANSI/NFPA  70  for  special  installa

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tion requirements.

2. Determine unit location (from project plans) or select

unit location.

3. Check for possible overhead obstructions which may

interfere with unit lifting or rigging.

Step 1 — Plan for Unit Location

Select a location for the unit and its support system (curb or

other)  that  provides  for  minimum  clearances  required  for

safety  (including  clearance  to  combustible  surfaces),  unit

performance and service access below, around and above

unit as specified in unit drawings. See Fig. on page 5.

NOTE: Consider also the effect of adjacent units. 

Unit may be installed directly on wood flooring or on Class

A, B, or C roof-covering material when roof curb is used.

Do not install unit in an indoor location. Do not locate air in

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lets near exhaust vents or other sources of contaminated

air.

Although  unit  is  weatherproof,  avoid  locations  that  permit

water  from  higher  level  runoff  and  overhangs  to  fall  onto

unit.

Select  a  unit  mounting  system  that  provides  adequate

height to allow installation of condensate trap per require

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ments. Refer to Step 10 — Install External Condensate Trap

and Line for required trap dimensions.
ROOF MOUNT 
Check building codes for weight distribution requirements.

Unit operating weight is shown in Table 2.

Table 2 — Operating Weights

Step 2 — Plan for Sequence of Unit Installation

The support method used for this unit will dictate different

sequences for the steps of unit installation. For example, on

curb-mounted units, some accessories must be installed on

the unit before the unit is placed on the curb. Review the fol

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lowing for recommended sequences for installation steps.
CURB-MOUNTED INSTALLATION
1. Install curb

2. Install field-fabricated ductwork inside curb

3. Install accessory thru-base service connection pack

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age (affects curb and unit) (refer to accessory instal

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lation instructions for details)

4. Prepare bottom condensate drain connection to suit

planned condensate line routing (refer to Step 10 for

details)

5. Rig and place unit

6. Install outdoor air hood

7. Install condensate line trap and piping

8. Make electrical connections

9. Install other accessories
PAD-MOUNTED INSTALLATION 
1. Prepare pad and unit supports

2. Check and tighten the bottom condensate drain con

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nection plug

3. Rig and place unit

4. Convert unit to side duct connection arrangement

5. Install field-fabricated ductwork at unit duct openings

6. Install outdoor air hood

7. Install condensate line trap and piping

8. Make electrical connections

9. Install other accessories
FRAME-MOUNTED INSTALLATION 
Frame-mounted applications generally follow the sequence

for a curb installation. Adapt as required to suit specific in

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stallation plan.

Step 3 — Inspect Unit

Inspect unit for transportation damage. File any claim with

transportation agency.

Confirm  before  installation  of  unit  that  voltage,  amperage

and circuit protection requirements listed on unit data plate

agree with power supply provided.

On units with hinged panel option, check to be sure all latch

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es are snug and in closed position.

Locate the carton containing the outside air hood parts. Do

not remove carton until unit has been rigged and located in

final position.

Step 4 — Provide Unit Support 

ROOF CURB MOUNT
Accessory roof curb details and dimensions are shown in

Fig. 3 (on page 8). Assemble and install accessory roof curb

in accordance with instructions shipped with the curb.

Curb  should  be  level.  This  is  necessary  for  unit  drain  to

function  properly.  Unit  leveling  tolerances  are  shown  in

Fig. (on page 9). Refer to Accessory Roof Curb Installa

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tion Instructions for additional information as required.

Install insulation, cant strips, roofing felt, and counter flash

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ing as shown. 

Ductwork must be attached to curb and not to

the  unit.  The  accessory  thru-the-base  power  connection

package must be installed before the unit is set on the roof

curb.

If  electric  and  control  wiring  is  to  be  routed  through  the

basepan, attach the accessory thru-the-base service con

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nections to the basepan in accordance with the accessory

installation instructions.

NOTE: The gasketing of the unit to the roof curb is critical

for  a  watertight  seal.  Install  gasket  supplied  with  the  roof

curb as shown in Fig. 3. Improperly applied gasket can also

result in air leaks and poor unit performance.
SLAB MOUNT (HORIZONTAL UNITS ONLY) 
Provide  a  level concrete  slab  that  extends  a  minimum  of

6 in. (150 mm) beyond unit cabinet. Install a gravel apron in

front of condenser coil air inlet to prevent grass and foliage

from obstructing airflow.

NOTE: Horizontal units may be installed on a roof curb if

required.
ALTERNATE  UNIT  SUPPORT  (IN  LIEU  OF  CURB  OR

SLAB MOUNT) 
A non-combustible sleeper rail can be used in the unit curb

support area. If sleeper rails cannot be used, support the

long sides of the unit with a minimum of 3 equally spaced

4

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in. x 4-in. (102 mm x 102 mm) pads on each side.

RHW

UNIT LB (KG)

036

048

060

Base Unit

475 (216)

590 (268)

596 (271)

Economizer

 Vertical

50 (23)

50 (23)

50 (23)

 Horizontal

80 (36)

80 (36)

80 (36)

Cu Fins

25 (11) 

43 (20)

 56 (25)

Powered Outlet

35 (16)

35 (16)

35 (16)

Curb

 14 in. (356 mm)

115 (52)

115 (52)

115 (52)

 24 in. (610 mm)

197 (89)

197 (89)

197 (89)

Summary of Contents for RHW036-060

Page 1: ...ors 36 COMPLETING RETURN AIR SMOKE SENSOR INSTALLATION ADDITIONAL APPLICATION DATA Step 12 Adjust Factory Installed Options 37 SMOKE DETECTORS ECONOMI ER IV OCCUPANCY SWITCH Step 13 Install Accessorie...

Page 2: ...ON AND SAFETY HAZARD Failure to follow this warning could cause personal inju ry death and or equipment damage R 410A refrigerant systems operate at higher pressures than standard R 22 systems Do not...

Page 3: ...e K voltage code models the following are not available as factory installed options Coated or copper fin coils Economizers and 2 position damper Powered convenience outlet 1 See Specification Sheet f...

Page 4: ...4 Specifications subject to change without notice 527 01 2701 00 Fig 2 RHW036 060 Unit Dimensional Drawing...

Page 5: ...527 01 2701 00 Specifications subject to change without notice 5 Fig 2 RHW036 060 Unit Dimensional Drawing cont...

Page 6: ...6 Specifications subject to change without notice 527 01 2701 00 Fig 2 RHW036 060 Unit Dimensional Drawing cont...

Page 7: ...ed ductwork at unit duct openings 6 Install outdoor air hood 7 Install condensate line trap and piping 8 Make electrical connections 9 Install other accessories FRAME MOUNTED INSTALLATION Frame mounte...

Page 8: ...BER TITLE 1041738 CURB ASY ROOF ENGINEERING MANUFACTURING ENGINEERING REQUIREMENTS SIZE DRAWING NUMBER REV T 005 Y 002 DRAFTER CHECKER D 48TC400427 B WEIGHT MMC 06 17 11 SHEET 5 OF 5 SURFACE FINISH MF...

Page 9: ...n place The red drain pan can be tightened with a 1 2 in square socket drive extension For further details see Step 10 Install External Condensate Trap and Line on page 12 Before setting the unit onto...

Page 10: ...o the flanges Insulate and weatherproof all external ductwork joints and roof or building openings with counter flashing and mastic in accordance with applicable codes Do not cover or obscure visibili...

Page 11: ...installed on the unit the hood shipped with the unit will not be used and must be discarded Save the aluminum filter for use in the power exhaust hood assembly 1 The indoor coil access panel will be...

Page 12: ...he convenience outlet s transformer primary are not factory connected Installer must connect these leads according to required operation of the conve nience outlet If an always energized convenience o...

Page 13: ...the handle Fig 18 Power Wiring Connections Field Install the NFD Shaft and Handle 1 Remove the control box access panel The NFD enclosure is located below the control box see Fig 19 2 Remove 3 cap he...

Page 14: ...wiring connections Provide a ground fault and short circuit over current protec tion device fuse or breaker per NEC Article 440 or local codes Refer to unit informative data plate for MOCP Max imum O...

Page 15: ...t access is through the unit s control box access panel See Fig 21 The primary leads to the convenience outlet transformer are not factory connected Selection of primary power source is a customer opt...

Page 16: ...does not get into the building or conduit in the interim Check tightness of connector lock nuts before connecting electrical conduits Field supplied and field installed liquid tight conduit connector...

Page 17: ...nal features which might require addi tional conductors in the cable For wire runs up to 50 ft 15 m use no 18 AWG Ameri can Wire Gage insulated wire 35 C 95 F minimum For 50 to 75 ft 15 to 23 m use no...

Page 18: ...delay feature user selectable The DFB also provides an indoor fan off delay feature user selectable See Fig 29 for board arrangement The DFB is located in the main control box of the RHW unit see Fig...

Page 19: ...1 Heating cycle for an Emergency Heating sequence compressors are off and only the elec tric heaters are energized and also during the Defrost cycle to eliminate a cold blow condition in the space De...

Page 20: ...value exceeds 60 A unit mounted supplementary fuses are required for each heater circuit These fuses are included in accessory Single Point Boxes with power distribution and fuse blocks The single poi...

Page 21: ...e left of the Heater module Connect the VIO lead from Heater circuit 1 to terminal TB4 1 For 2 stage heating connect the VIO lead from Heater circuit 2 to terminal TB4 2 See Fig 36 Fig 36 Accessory El...

Page 22: ...22 Specifications subject to change without notice 527 01 2701 00 Fig 37 Typical Control Wiring Diagram Electro Mechanical with W7220 RHW036 060 208 230 3 60 Unit Shown...

Page 23: ...527 01 2701 00 Specifications subject to change without notice 23 Fig 38 Typical Control Wiring Diagram Electro Mechanical with W7220 RHW036 060 460 575 3 60 Unit Shown...

Page 24: ...24 Specifications subject to change without notice 24 Fig 39 Typical RHW036 060 Power Wiring Diagram 208 230 3 60 Unit Shown...

Page 25: ...527 01 2701 00 Specifications subject to change without notice 25 Fig 40 Typical RHW036 060 Power Wiring Diagram 460 575 3 60 Unit Shown...

Page 26: ...vailable with bus sensors User Interface Provides status for normal operation setup parameters checkout tests and alarm and error conditions with a 2 line 16 character LCD display and four button keyp...

Page 27: ...ity Insensitive Connection Bottom Left Terminal Block IAQ 2 10 2 10 vdc Air Quality Sensor Input e g CO2 sensor IAQ COM COM Air Quality Sensor Common IAQ 24V 24 vac Air Quality Sensor 24 vac Source AC...

Page 28: ...Enter button to display the first item in the currently displayed menu Press the Menu Up Exit button to exit a menu s item and return to the list of menus Fig 45 W7220 Controller Navigation Buttons To...

Page 29: ...d stage cooling ON 24 Vac on terminal Y2 I OFF 0 Vac on terminal Y2 I COOL Y2 OUT OFF ON OFF SECOND STAGE COOLING RELAY OUTPUT Cool Stage 2 Relay Output to mechanical cooling Y2 OUT terminal MA TEMP _...

Page 30: ...y sensor option Enthalpy boundary curves for economizing using single enthalpy DCV SET 1100ppm 500 to 2000 ppm increment by 100 DEMAND CONTROLLED VENTILATION SETPOINT Displays only if CO2 sensor is co...

Page 31: ...ivate power exhaust EXH2 H SET 75 0 to 100 EXHAUST FAN 2 SETPOINT AT HIGH SPEED on 2 speed or 3 speed with 1 heat and 2 cool Based on economizer OA damper position to activate power exhaust SYSTEM SET...

Page 32: ...perator to adjust for an out of calibration temperature sensor OA H CAL 0 RH 10 RH OUTSIDE AIR HUMIDITY CALIBRATION Allows for operator to adjust for an out of calibration humidity sensor RA T CAL 0 0...

Page 33: ...onnected check wiring then replace sensor if the alarm continues RA SYLK H ERR N A N A DA SYLK T ERR N A N A DISCHARGE AIR S BUS SENSOR ERROR Discharge air sensor has failed or become disconnected che...

Page 34: ...OA temperature and humidity input from the OA enthalpy sensor When the OA temperature OA humidity and OA dew point are all below the selected boundary the economizer sets the economizing mode to YES e...

Page 35: ...YPE 2SPEED With stage 3 delay STG3 DLY in Advanced setup COOL Y2 OUT will be turned ON after the delay time specified N A Not applicable STATE FAN SPEED OCC Low Y1 Low Y2 High W High INPUTS OUTPUTS DE...

Page 36: ...has been no keypad activity for at least 5 minutes the Alarms menu dis plays and cycles through the active alarms You can also navigate to the Alarms menu at any time Clearing Alarms Once the alarm h...

Page 37: ...utdown terminals on the UCB and then attach the wiring harness from the smoke detector ECONOMI ER IV OCCUPANCY SWITCH See Fig 49 on page 38 for general EconoMi er IV wiring External occupancy control...

Page 38: ...a multimeter to the Vdc terminals on the UCB 4 Set the Range Switch to either A B or C per the Switch Range table 5 Using a straight blade screwdriver turn the Vdc con trol dial to fine tune the Vdc...

Page 39: ...5 2250 2375 2500 0 1 0 4 6 2 6 5 6 8 7 1 7 4 7 7 8 0 8 4 8 7 0 1 0 6 6 9 7 1 7 4 7 7 7 9 8 2 8 5 8 8 0 1 0 8 7 5 7 7 8 0 8 2 8 5 8 7 9 0 0 1 1 0 8 1 8 3 8 5 8 7 9 0 0 1 1 2 8 6 8 8 9 0 9 2 0 1 1 4 9 1...

Page 40: ...tion operation and converging coil circuits during the condenser function operation Fig 52 Typical Piping Schematic Table 14 Cooling Mode each circuit COMPONENT STATUS POSITION Reversing Valve Energiz...

Page 41: ......

Page 42: ...Specifications are subject to change without notice 527 01 2701 00 2020 Carrier Lewisburg TN 37091 USA Replaces New...

Page 43: ...e of obstructions and rotor spins freely Y N _____ Verify that scroll compressors are rotating in the correct direction Y N _____ Verify installation of thermostat Y N _____ III START UP ELECTRICAL Su...

Page 44: ...CUT ALONG D OTTED LINE CUT ALONG DOTTED LINE CL 2 Specifications are subject to change without notice 7 2020 527 01 2701 00 2020 Carrier Lewisburg TN 37091 USA Replaces New...

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