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34

After inspecting the electrical controls and wiring, replace the
access panels (see Fig. 21). Start the unit, and observe at least one

complete heating cycle and one complete cooling cycle to ensure
proper operation. If discrepancies are observed in either or both

operating cycles, or if a suspected malfunction has occurred, check

each

electrical

component

with

the

proper

electrical

instrumentation. Refer to the unit wiring label when making these

checkouts.

NOTE

: Refer to the heating and/or cooling sequence of operation

in this publication as an aid in determining proper control
operation

Refrigerant Circuit

Inspect all refrigerant tubing connections and the unit base for oil
accumulations annually. Detecting oil generally indicates a

refrigerant leak.

EXPLOSION, SAFETY AND ENVIRONMENTAL

HAZARD

Failure to follow this warning could result in personal

injury, death or equipment damage.
This system uses Puron (R--410A) refrigerant which has

higher operating pressures than R--22 and other refrigerants.

No other refrigerant may be used in this system. Gauge set,

hoses, and recovery system must be designed to handle

Puron. If you are unsure, consult the equipment

manufacturer.

WARNING

!

If oil is detected or if low cooling performance is suspected,

leak--test all refrigerant tubing using an electronic leak--detector,
halide torch, or liquid--soap solution. If a refrigerant leak is

detected, refer to Check for Refrigerant Leaks section.
If no refrigerant leaks are found and low cooling performance is

suspected, refer to Checking and Adjusting Refrigerant Charge

section.

Evaporator Airflow

The heating and/or cooling air--flow does not require checking

unless improper performance is suspected. If a problem exists, be

sure that all supply-- and return--air grilles are open and free from
obstructions, and that the air filter is clean. When necessary, refer to

Indoor Airflow and Airflow Adjustments section to check the
system airflow.

Metering Device

This unit uses 2 types of metering devices. The outdoor metering

device is a fixed orifice and is contained in the brass hex--body in
each liquid line feeding the outdoor coils. The indoor metering

device is a TXV type device.

Pressure Switches

Pressure switches are protective devices wired into the control
circuit (low voltage). They shut off compressor if abnormally high

or low pressures are present in the refrigeration circuit. These
pressure switches are specifically designed to operate with Puron

(R--410A) systems. R--22 pressure switches must not be used as

replacements for the Puron (R--410A) air conditioner.

Loss of Charge Switch

This switch is located on the liquid line and protects against low
suction pressures caused by such events as loss of charge, low
airflow across indoor coil, dirty filters, etc. It opens on a pressure
drop at about 20 psig. If system pressure is above this, switch
should be closed. To check switch:

NOTE

:

Because these switches are attached to refrigeration

system under pressure, it is not advisable to remove this device for
troubleshooting unless you are reasonably certain that a problem

exists. If switch must be removed, remove and recover all system
charge so that pressure gauges read 0 psi (0 Pa). Never open system
without breaking vacuum with dry nitrogen.

High--Pressure Switch

The high--pressure switch is located in the discharge line and

protects against excessive condenser coil pressure. It opens at 650
psig (31.1 kPa). High pressure may be caused by a dirty condenser

coil, failed fan motor, or condenser air recirculation.
To check switch:

1. Turn off all power to unit.
2. Disconnect leads on switch.
3. Apply ohmmeter leads across switch. You should have

continuity on a good switch.

Copeland Scroll Compressor (Puron Refrigerant)

The compressor used in this product is specifically designed to
operate with Puron (R--410A) refrigerant and cannot be

interchanged.
The compressor is an electrical (as well as mechanical) device.

Exercise extreme caution when working near compressors. Power

should be shut off, if possible, for most troubleshooting techniques.
Refrigerants present additional safety hazards.

FIRE/EXPLOSION HAZARD

Failure to follow this warning could result in personal

injury or death and/or property damage.
Wear safety glasses and gloves when handling refrigerants.

Keep torches and other ignition sources away from

refrigerants and oils.

!

WARNING

The scroll compressor pumps refrigerant throughout the system by
the interaction of a stationary and an orbiting scroll. The scroll

compressor has no dynamic suction or discharge valves, and it is
more tolerant of stresses caused by debris, liquid slugging, and

flooded starts. The compressor is equipped with a noise reducing
shutdown device and an internal pressure relief port. The pressure

relief port is a safety device, designed to protect against extreme

high pressure. The relief port has an operating range between 550
(26.3 kPa) and 625 (29.9 kPa) psig differential pressure.

Refrigerant

EXPLOSION, ENVIRONMENTAL HAZARD

Failure to follow this warning could result in personal

injury, death or equipment damage.
This system uses Puron (R--410A) refrigerant which has

higher operating pressures than R--22 and other refrigerants.

No other refrigerant may be used in this system. Gauge set,

hoses, and recovery system must be designed to handle

Puron. If you are unsure, consult the equipment

manufacturer.

WARNING

!

This system uses Puron (R--410A) refrigerant which has higher
operating pressures than R--22 and other refrigerants. No other

refrigerant may be used in this system. Gage set, hoses, and
recovery system must be designed to handle Puron. If you are

unsure, consult the equipment manufacturer. Failure to use Puron

compatible servicing equipment or replacement components may
result in property damage or injury.

Compressor Oil

The Copeland scroll compressor uses 3MAF POE oil. If additional

oil is needed, use Uniqema RL32--3MAF. If this oil is not
available, use Copeland Ultra 32 CC or Mobil Arctic EAL22 CC.

50V

R

Summary of Contents for Performance 50VR-A

Page 1: ...3 A09033 Fig 1 Unit 50VR Electrical Controls and Wiring 33 Refrigerant Circuit 34 Evaporator Airflow 34 Metering Device 34 System Information 35 Loss of Charge Switch 35 Check Defrost Thermostat 35 TR...

Page 2: ...the downflow panels before rigging and lifting into place The panel removal process may require the unit to be on the ground Step 2 Provide Unit Support IMPORTANT The unit must be secured to the curb...

Page 3: ...3 A180108 Fig 2 50VR C24 30 Unit Dimensions 50VR...

Page 4: ...4 A180107 Fig 3 50VR A36 60 Unit Dimensions 50VR...

Page 5: ...30 6 778 46 1 1170 Large CPRFCURB013B00 14 356 14 356 43 9 1116 42 2 1072 Part Number CPRCURB011B00 can be used on both small and large basepan units The cross supports must be located based on whethe...

Page 6: ...install the unit on carpeting or other combustible materials Slab mounted units should be at least 2 in 51 mm above the highest expected water and runoff levels Do not use unit if it has been under w...

Page 7: ...ing condensate drain connection be sure to comply with local codes and restrictions This unit disposes of condensate water through a 3 4 in NPT fitting which exits through the base on the evaporator c...

Page 8: ...f nonresidence type air conditioning and ventilating systems NFPA 90A or residence type NFPA 90B and or local codes and ordinances Adhere to the following criteria when selecting sizing and installing...

Page 9: ...ellow wires connected to the line side of the contactor 4 Connect field L1 to black wire from connection 11 of the compressor contactor 5 Connect field wire L3 to yellow wire from connection 13 of the...

Page 10: ...ominal High Stage Cooling Airflow Cfm Size in Size mm Motor HP RPM 675 775 900 1050 1200 1400 675 855 10x10 254x254 1 2 1050 775 1000 10x10 254x254 1 2 1050 900 1200 11x10 279 4x254 3 4 1000 1050 1400...

Page 11: ...TART UP Step 1 Check Cooling and Heating Control Operation Start and check the unit for proper control operation as follows 1 Place room thermostat SYSTEM switch or MODE control in OFF position Observ...

Page 12: ...es stabilize 4 Measure and record the following a Outdoor ambient air temperature F C db b Liquid line temperature F C at TXV c Discharge high side pressure psig d Suction low side pressure psig for r...

Page 13: ...nect one speed tap wire to two or more speed connections on the Interface Fan Board IFB Jumper wires must use 18 AWG wire with at least 2 64 insulation Cooling Heat Pump Continuous Fan with Advanced D...

Page 14: ...674 K3 K2 K4 K1 QC2 QC5 QC6 QC4 QC9 QC3 US HSCI DH DH DH DH Shunt in no dehumidification position Shunt in dehumidification position A12571 208 230 VAC Models HIGH LOW COM QC5 QC4 QC3 KZ KL 07 09 08...

Page 15: ...irection of flow Position HPS TXV in Bypass Metering Position C03012 Fig 13 Typical Heat Pump Operation Heating Mode COMPRESSOR ACCUMULATOR OUTDOOR COIL INDOOR COIL LCS LEGEND HPS High Pressure Switch...

Page 16: ...65 670 586 466 299 BHP 0 11 0 12 0 12 0 13 0 13 0 14 Medium Red CFM 1139 1069 1012 937 870 786 724 626 512 381 BHP 0 22 0 23 0 24 0 24 0 25 0 26 0 26 0 27 0 27 0 28 Med High Orange CFM 1229 1171 1105...

Page 17: ...1356 BHP 0 42 0 44 0 45 0 46 0 48 0 49 0 51 0 52 0 53 0 55 Med High Orange CFM 1854 1837 1781 1784 1720 1698 1655 1625 1578 1532 BHP 0 56 0 57 0 60 0 59 0 62 0 63 0 64 0 66 0 67 0 67 High Black CFM 1...

Page 18: ...75 970 1035 1075 1065 LOW STAGE COOLING 835 850 845 930 945 940 1025 1040 1035 COOLING WITH DEHUMIDIFY 675 685 670 750 760 745 825 835 820 A42 HIGH STAGE COOLING 1240 1265 1275 1375 1405 1414 1515 154...

Page 19: ...17 0 18 0 18 0 20 0 21 0 22 Med Low Pink CFM 1213 1169 1110 1065 1016 964 923 878 820 777 BHP 0 16 0 17 0 17 0 19 0 20 0 21 0 22 0 23 0 24 0 25 Medium Red CFM 1251 1198 1149 1104 1066 1017 970 932 89...

Page 20: ...dium 2 Red CFM 1818 1770 1731 1693 1657 1621 1579 1546 1505 1436 BHP 0 56 0 57 0 59 0 60 0 62 0 63 0 64 0 66 0 67 0 66 Med High Orange CFM 1881 1849 1818 1793 1763 1729 1679 1610 1523 1479 BHP 0 67 0...

Page 21: ...1400CFM 12x20x1 12x20x1 305x508x25 305x508x25 2 0 2 5 0 09 0 14 0 16 0 18 0 25 0 28 0 3 1200 1800 CFM 16x24x1 14x24x1 406x610x25 356x610x25 3 0 3 5 0 10 0 11 0 12 0 13 0 14 0 16 0 16 1500 2200 CFM 16x...

Page 22: ...12 0 14 0 16 0 18 20 kW 0 00 0 00 0 02 0 04 0 06 0 08 0 09 0 11 0 13 0 15 0 17 0 19 Large Cabinet 36 60 STATIC STANDARD CFM SCFM 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400...

Page 23: ...23 A13144 Fig 15 Connection Wiring Diagram without Advanced Dehumidification AD FIOP 208 230 1 60 50VR...

Page 24: ...24 A13145 Fig 15 Cont Ladder Wiring Diagram without Advanced Dehumidification AD FIOP 208 230 1 60 50VR...

Page 25: ...D 7 THIS FUSE IS MANUFACTURED BY LITTLE FUSE P N 287003 8 N E C CLASS 2 24V 9 TO USE THE ADVANCED DEHUMIDIFICATION FEATURE CUT JUMPER 1 SCHEMATIC 208 230V 1 60 BLK OF2 OF1 BLK BLK DR ON DB FIELD SPLIC...

Page 26: ...JUMPERED TEST PINS USE METAL OBJECT FIELD SPEED UP CYCLE 1 MOMENTARILY SHORT PINS AND RELEASE TO BYPASS COMPRESSOR OFF DELAY 2 SHORT FOR 5 SEC AND RELEASE FOR FORCED DEFROST 3 PERMANENT SHORT WILL BE...

Page 27: ...27 A13146 Fig 17 Connection Wiring Diagram 208 230 3 60 50VR...

Page 28: ...28 A13147 Fig 17 Cont Ladder Wiring Diagram 208 230 3 60 50VR...

Page 29: ...29 A13148 Fig 18 Connection Wiring Diagram 460 3 60 50VR...

Page 30: ...30 A13149 Fig 18 Cont Ladder Wiring Diagram 460 3 60 50VR...

Page 31: ...31 A170012 Fig 19 Cooling Charging Chart 50VR...

Page 32: ...ace the filter with the same dimensional size and type as originally installed See Table 1 for recommended filter sizes Inspect air filter s at least once each month and replace throwaway type or clea...

Page 33: ...n and condensate drain line when inspecting the coils Clean the drain pan and condensate drain by removing all foreign matter from the pan Flush the pan and drain trough with clear water Do not splash...

Page 34: ...tch NOTE Because these switches are attached to refrigeration system under pressure it is not advisable to remove this device for troubleshooting unless you are reasonably certain that a problem exist...

Page 35: ...tem Do not unsweat a filter drier from the system Heat from unsweating will release moisture and contaminants from drier into system Puron R 410A Refrigerant Charging Refer to unit information plate a...

Page 36: ...capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restriction in refrigerant system Locate restrict...

Page 37: ...VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB HEAT PUMP SUPPLY AIR ELECTRIC HEAT SUPPLY AIR...

Page 38: ...p S 7310 W Morris St S Indianapolis IN 46231 Edition Date 09 19 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 50VR...

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