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23

CONTROL INSTALLATION
Controls may be installed in the unit before or after the unit is

hung  or  placed  in  the  ceiling  grid.  However,  if  warm-up

switches or changeover valves are used, the controls should

be installed before the unit is placed in the ceiling structure.
Refer  to  Table  3  for  control  packages  and  accessory

identification.

Constant Volume Applications

1. Remove the plugs from the high-pressure and low-pres-

sure ports located at the control block of the unit.

2. Remove cap from bellows fitting (see Fig. 30) and install

11

16

-in.  piece  of 

1

4

-in.  OD  pneumatic  tubing  onto  the

bellows fitting (push on full length of fitting).

3. Push the diffuser baffle into the space between side dif-

fusers and down onto the center diffuser at the end away

from the unit. Then push down the end close to the unit.
The  baffle  will  form  around  the  legs  of  the  diffuser

spacer and lock onto the center diffuser. See Fig. 31.

4. To prepare the control filter for installation, be sure that

the bellows chamber filter plug is pushed tightly into the

correct connection. Figure 32 shows the connection ports

on both sides of the filter. The lower bellows port on the
unit side and the small slave bellows pressure connection

on the control side should be capped or plugged before

installation. Moisten the 2 O-rings with water, then push
the filter into the unit end block until the standoffs rest on

or close to the unit end plate. See Fig. 33.

5. Remove cap from thermostat port of volume controller.

See Fig. 34. Pull shim down until released from thermo-

stat port and then pull shim out from volume controller

body.  See  Fig.  35.  Discard  shim.  Re-install  cap  on  the
thermostat port.

6. To complete installation, moisten the O-rings of the vol-

ume controller with water and push the volume control-
ler directly into the control filter. See Fig. 36 and 37.

NOTE:  The  thermostat  port  of  the  volume  controller  must  be

capped.
7. If more than one unit is being controlled by a single vol-

ume controller, attach interconnecting tubing as follows

(refer to Fig. 28, page 17):

 a. Use 

1

4

-in. OD FR tubing. Connect tubing to the unit

bellows  connection  on  the  end  of  the  master  unit

opposite  the  control  end.  Do  not  connect  tubing  to
filter bellows connection.

 b. Using  T-tap  arrangement,  connect  the  tubing  from

the master unit to the 2 slave units on each side of
the master unit.

 c. Attach  interconnecting  tubing  from  these  2  slave

units to other slave units in the air series.

Fig. 30 — Typical 37HS Air Terminal

Before Installation of Controls

Fig. 31 — Diffuser Baffle Assembly

Fig. 32 — Filter/Manifold Connections

BELLOWS
FITTING

FOR
DIFFUSER
THERMOSTAT
ASPIRATOR

HIGH

LOW

Summary of Contents for MODULINE 37HS

Page 1: ...observe precautions in the literature tags and labels attached to the equipment and any other safety precautions that may apply See Fig 1 for Proposition 65 warning label Fig 1 Proposition 65 Warning...

Page 2: ...it Unit Size Airflow Nominal Cfm 1 100 2 200 4 400 Not used Plenum Size 1 5 x 7 2 7 x 7 3 9 x 9 4 11 x 11 5 13 x 13 X Special Quote Control Inlet Diameter 4 4 Round 6 6 Round 8 8 Round 0 10 Round 2 12...

Page 3: ...ons for dif fuser options are shown in Fig 8 and 9 See Fig 10 for acces sory return air diffuser dimensions and Fig 11 for accessory dummy diffuser dimensions Table 1 lists installation acces sories f...

Page 4: ...lable in inches A 46 92 47 00 47 38 48 00 58 92 59 00 59 38 60 00 F 1 25 1 25 1 25 1 25 7 25 7 25 7 25 7 25 NOTE Dimensions are in inches 37HS4 Plenum Dimensions PLENUM SIZE sq B C D E G H J 9 8 11 50...

Page 5: ...NARROW 9 16 T BAR 23 38 47 38 37HS2 200 cfm Diffuser Options CEILING T BAR STYLE AND WIDTH DIFFUSER LENGTH in STANDARD 15 16 T BAR 47 00 59 00 TEGULAR 15 16 T BAR 46 92 58 92 CONTINUOUS RUN 15 16 T B...

Page 6: ...LUMINUM 3 SLOT Available Lengths in of Accessory Return Air Diffusers 37HS1 37HS2 37HS4 23 00 47 00 47 00 47 00 47 38 47 38 59 00 59 00 NOTES 1 Dummy diffusers for other lengths can be field cut from...

Page 7: ...37HS4 Package No 2 Slot T Bar 37CN900002 2 Slot Tegular 1 2 in 37CN900042 7 16 in 37CN900052 3 8 in 37CN900062 5 16 in 37CN900072 1 4 in 37CN900082 3 Slot T Bar 37CN900012 3 Slot Tegular 1 2 in 37CN9...

Page 8: ...ckets can be used for ceiling alignment Fig 12 37HS Unit Installed in a T Bar Ceiling END TRIM Qty 50 T Bar Tegular Used on 37HS1 HS2 Color Package No 2 Slot T Bar White 37CM900132 2 Slot Tegular Whit...

Page 9: ...r on end of unit 9 If other units are to be connected to the first unit install T bar mounting brackets on each end of the adjoining units 10 Raise each unit above ceiling and lower into position Enga...

Page 10: ...e After alignment channel is installed filler trim piece can be snapped into place Fig 16 One Piece Mounting Bracket Installed on Diffuser End Fig 17 Installed Hanger Mounting Brackets Fig 18 Insertin...

Page 11: ...he unit is flush with the ceiling tile plane The recessed T bar may be painted usually black with white tiles to create an interesting grid pattern The 37HS unit cen ter diffuser when installed on the...

Page 12: ...is left to the discretion of the individual plasterer One typical method shown in Fig 21 shows 2 Model Moduline 37HS air termi nals installed Wire hangers with eyebolts for leveling and supporting the...

Page 13: ...h a special knife like tool to provide access to the ceiling cavity this ceiling also offers the kind of security re quired for such installations as classrooms and other institu tional applications T...

Page 14: ...14 Fig 23 37HS Moduline Units Installed in a Plaster Ceiling Fig 24 Typical Concealed Spline Ceiling Using 37HS Air Terminals Details...

Page 15: ...15 Fig 25 Typical Concealed Spline Ceiling Using 37HS Air Terminals...

Page 16: ...in Fig 27 NOTE Although 37A 37C and 37HS controls operate on simi lar principles the pressure relationships between the 3 models of units are different Therefore 37HS units cannot be operated with 37A...

Page 17: ...17 Fig 28 Control Arrangements Master Units with Slaves SINGLE MASTER UNIT INSTALLATION MASTER UNIT WITH ONE SLAVE MASTER UNIT WITH 3 SLAVES...

Page 18: ...ol air from the volume controller low side This causes the volume controller seat to move toward the bleed nozzle increasing the bellows output pressure thus closing the unit A minimum airflow can be...

Page 19: ...TANT VOLUME COOLING 37HS1 37HS900003 37HS2 37HS900003 37HS4 37HS900003 2 SYSTEM POWERED VARIABLE VOLUME COOLING DIFFUSER THERMOSTAT 37HS1 37HS900001 37HS2 37HS900002 37HS4 37HS900004 3 SYSTEM POWERED...

Page 20: ...a diffuser thermostat in place of the wall thermostat replace constant volume package 37HS900003 and wall thermostat 37CM901012 with variable volume package 37HS900001 37HS1 37HS900002 37HS2 or 37HS9...

Page 21: ...VARIABLE VOLUME COOLING DIFFUSER THERMOSTAT ELECTRIC INTERLOCK TO FAN COIL OR BASEBOARD HEATING 37HS1 37HS900001 37CM900922 37HS2 37HS900002 37CM900922 37HS4 37HS900004 37CM900922 9 SYSTEM POWERED VAR...

Page 22: ...972 NO with 37HS900007 DA 37CM900982 NC with 37HS900008 RA 11 SYSTEM POWERED VARIABLE VOLUME COOLING WALL THERMOSTAT PNEUMATIC WARM UP FIRE SWITCH 37HS1 37HS900003 37CM901012 37HS900017 37HS2 37HS9000...

Page 23: ...the control side should be capped or plugged before installation Moisten the 2 O rings with water then push the filter into the unit end block until the standoffs rest on or close to the unit end plat...

Page 24: ...form around the legs of the diffuser spacer and lock onto the center diffuser See Fig 31 4 To prepare the control filter for installation be sure that the bellows chamber filter plug is pushed tightl...

Page 25: ...ume controller with water and push the controller directly into the filter extensions c Install the thermostat on the center diffuser then snap spring clip over thermostat and onto the side diffusers...

Page 26: ...0003 37HS4 37HS900003 SYSTEM POWERED WARM UP CONTROL QTY 1 Package No 37CM900152 37 A G4 00 45 2 C F M 110 100 80 40 HK 08ZZ016 FILTER MANIFOLD WITH FILTER EXTENSIONS DIFFUSER THERMOSTAT ASPIRATOR DIF...

Page 27: ...VALVE Voltage Package No 24 37CM900792 120 37CM900802 240 37CM900812 208 37CM900822 277 37CM900832 480 37CM900842 ELECTRIC INTERLOCK Used On Package No 37HS1 37CM900922 37HS2 37CM900922 37HS4 37CM9009...

Page 28: ...lenum size the model and the number of units in an air series on one controller See Tables 5 and 6 The 37HS1 unit with 5 x 7 size plenum is available with blank end only multiple units of this size wo...

Page 29: ...just maximum cfm lever to desired percent cfm FUNCTIONAL CHECKOUT With building temperature within Moduline thermostat set point limits 70 F to 80 F VAV supply air at design tem perature and VAV suppl...

Page 30: ...e fan static pressure control is operating properly so that starting the fan without airflow at terminals will not cause duct damage from overpressure 1 Check fan and system controls for proper hookup...

Page 31: ...o leak is detected the bellows are satisfactory 5 If unit appears satisfactory replace the thermostat vol ume controller assembly and connect it to the unit See Control Installation section page 23 6...

Page 32: ...efective Check thermostat operation replace thermostat if temperature at thermostat is below 75 F and airflow does not shut off when lever is at extreme red area Bellows Defective Check bellows remove...

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