background image

Fig. 37—Fixed Capacity Condensing Furnace Wiring Diagram

A02157

PCB

TR

A

N

FRS

NOTE  #11

LS

PRS

(WHEN USED)

LGPS

FUSED OR CIRCUIT BREAKER

DISCONNECT SWITCH (WHEN REQ’D)

NOTE #2

JB

L1

L1

BLWR

HI/LO

TO 115VAC FIELD DISCONNECT

NOTE #2

EQUIPMENT GROUND

SPARE-1

HEAT

FAN

COOL

HSIR

EAC-1

START

OL

HI

MED HI

MED LO

LO

BLWM

SCHEMATIC DIAGRAM

(NATURAL GAS & PROPANE)

1

1

HSI

2

PL3

2

PL2

115VAC

PR1

TRAN

24VAC

M

IDR

TEST/TWIN

F U 1

NOTE #6

IDM

OL

AUX

CAP - 2

CAP-1

L2

FRS

LS

LGPS

(WHEN USED)

NOTE #11

PRS

FSE

9

1

5

CPU

PCB

Y1

G

C

R

W

SEC-1

GVR-1

NOTES:

326796-101 REV. A

OM

10

4

6

2

PL4

2

3

1

NEUTRAL

ILK

FU2

L1

ILK

GND

RED

BLU

ORN

WHT

RED

RED

ORN

RED

RED

GRN/YEL

YEL

BLU

BLU

RED

WHT

BLK

LED 1

123

45678

9

1

0

BLOWER OFF DELAY
   JUMPER SELECT

YEL

OL

START

BLK

WHT

WHT

BRN

IDM

BRN

CAP -2

AUX

OL

M

HS

I

WHT

BLK

BLK

WHT

WHT   (COM)

BLK

BLK

WHT

WHT

2

1

PL2

WHT

BLK

BLK

BLWM

CAP -1

SPARE 1

SPARE 2

EAC-1

PR1

SEC-2

SEC-1

EAC-2

SEC-2

8

7

3

PL1

2
1

PL3

3

2

1

PL4

BRN

BRN

RED (LO)

WHT

(COM)

YEL

BLU

(MED LO)

COM

HUM

GVR-2

DHUM

Y/Y2

(MED HI)

FAN

11

WHT

PL1

11

L2

GRN/YEL

GRN/YEL

GRN/YEL

GND

NOTE #3

GV

M

C

NOTE #3

GV

M

C

GRN/YEL

GRN/YEL

FSE

NOTE #10

WHT

Y1

R

Y/Y2

W

C

HUM

om

TEST/TWIN

24V

FU1

J1

180

150

120

90

G

DHUM

NOTE #6

EAC-2

L2

NE

UT

RA

L

N

O

TE #8

BL

W

L1

FAN

BHT/CLR

BFANR

BLWR

COOL

HEAT

BLK (HI)

L
E
G
E
N
D

BFANR

CONTINUOUS-FAN SELECT RELAY, SPDT

BHT/CLR

BLOWER MOTOR SPEED CHANGE RELAY, SPDT

BLWR

BLOWER MOTOR RELAY, SPST-(N.O.)

BLWM

BLOWER MOTOR, PERMANENT-SPLIT-CAPACITOR

CAP 1, 2

CAPACITOR

CPU

MICROPROCESSOR AND CIRCUITRY

EAC-1

ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.0 AMP MAX.)

EAC-2

ELECTRONIC AIR CLEANER CONNECTION (COMMON)

FRS 

FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.)

FSE

FLAME-PROVING ELECTRODE

FU 1

FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED

FU 2

FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE
(FIELD INSTALLED & SUPPLIED)

GND

EQUIPMENT GROUND

GV

GAS VALVE-REDUNDANT

GVR 1, 2

GAS VALVE RELAY, DPST-(N.O.)

HSI

HOT SURFACE IGNITER (115 VAC)

HSIR

HOT SURFACE IGNITER RELAY, SPST-(N.O.)

HUM

24VAC HUMIDIFIER CONNECTION (0.5 AMP. MAX.)

IDM

INDUCED DRAFT MOTOR, PSC

IDR

INDUCED DRAFT MOTOR RELAY, SPST-(N.O.)

ILK

BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.)

J1

BLOWER - OFF DELAY JUMPER SELECTOR

JB

JUNCTION BOX

LED

LIGHT-EMITTING DIODE FOR STATUS CODES - AMBER

LGPS

LOW GAS PRESSURE SWITCH, SPST-(N.O.)

LS

LIMIT SWITCH, AUTO-RESET, SPST (N.C.)

OL

AUTO-RESET INTERNAL MOTOR OVERLOAD
TEMPERATURE SWITCH (N.C.)

PCB

PRINTED CIRCUIT BOARD CONTROL

PL1

11-CIRCUIT PCB CONNECTOR

PL2

2-CIRCUIT CONNECTOR

PL3

2-CIRCUIT HSI,  CONNECTOR

PL4

3-CIRCUIT IDM EXTENSION CONNECTOR

PRS

PRESSURE SWITCH, SPST-(N.O.)

TEST/TWIN

COMPONENT TEST & TWIN TERMINAL

TRAN

TRANSFORMER-115VAC/24VAC

JUNCTION

UNMARKED TERMINAL

PCB CONTROL TERMINAL

FACTORY WIRING (115VAC)

FACTORY WIRING (24VAC)

FIELD WIRING (115VAC)

FIELD WIRING (24VAC)

CONDUCTOR ON CONTROL PCB

FIELD WIRING SCREW TERMINAL

FIELD EARTH GROUND

EQUIPMENT GROUND

FIELD SPLICE

PLUG RECEPTACLE

1. If any of the original equipment wire is replaced use wire rated for 105

°

C.

2. Use only copper wire between the disconnect switch and the furnace junction box (JB).
3. This wire must be connected to furnace sheet metal for control to prove flame.
4. Symbols are electrical representation only.
5. Solid lines inside PCB are printed circuit board conductors and are not included in legend.
6. Replace only with a 3 amp fuse.
7. Inducer (IDM) and blower (BLWM) motors contain internal auto-reset thermal overload switches (OL).
8. Neutral connections are interchangeable within the NEUTRAL connector block.
9. Blower motor speed selections are for average conditions, see installation instructions for details on

optimum speed selection.

10. YELLOW lead not on all motors.
11. Factory connected when LGPS is not used.
12.  Ignition-lockout will occur after four consecutive unsuccessful trials-for-ignition. Control will

auto-reset after three hours.

13. Blower-on delay:  gas heating 60 seconds, cooling or heat pump 2 seconds.
14. Blower-off delay:  gas heating selections are 90, 120, 150 or 180 seconds, cooling or heat pump

90 seconds or 5 seconds when dehumidify call is active.

NOTE #10

P

R

INTED

 C
IR

C

IU

T B
O

ARD

P

R

INTED

 C
IR

C

IU

T B
O

ARD

NOTE #5

—37—

Summary of Contents for KGATW0601HSI

Page 1: ...ctrical Supply Connections 34 Start Up and Adjustment 34 Sequence of Operation 36 Fixed Capacity Furnaces 36 SAFETY CONSIDERATIONS Installing and servicing of heating equipment can be hazardous due to...

Page 2: ...should be at least as high upflow downflow or as long horizontal as the width of one furnace Supply air dampers when used should be installed in the branch ducts not in the common plenum Fire or smoke...

Page 3: ...furnace Example 2 8 MIN Common Return Air Plenum Return Air Plenum Return Air Plenum Twinned Furnace Common Supply Air Plenum Fig 2 Downflow Horizontal Ductwork Connections A02224 A A A A A A Common...

Page 4: ...r installed and uninstalled ungrounded furnaces 6 Before removing a new control from its container discharge your body s electrostatic charge to ground to protect the control from damage If the contro...

Page 5: ...imit switch cycling will occur 4 Remove bottom closure panels from both furnaces See Fig 4 a Lay furnaces on back or sides b Remove 2 screws from bottom front panel c Rotate front panel downward to re...

Page 6: ...e top of discharge opening and through both furnaces See Fig 6 Drill two 1 8 in holes approximately 1 in below return air flange from inside top of return air opening and through both furnaces See Fig...

Page 7: ...strips equal distance from top and bottom as shown in Fig 5 Trim off excess material 6 Determine which side of furnace will be used to route external extension harness Remove 7 8 in diameter accessor...

Page 8: ...onal support along the bottom of the rafter or joist Consult local or regional building codes for design and loading requirements For suspended installations See Fig 8b Not recommended for wood trusse...

Page 9: ...e d Remove bottom closure panel and set aside for possible use as roll out protection e Reinstall bottom front panel f Stand furnaces upright Fig 8b Suspended Installation for Horizontal Furnaces Back...

Page 10: ...in the horizontal position consideration must be made to the type of building construction Attic floors should be constructed to support normal live and dead loads of the furnaces and the person s se...

Page 11: ...r compartment and through both furnaces See Fig 7 10 Drive 1 factory supplied screw through each hole and tighten until furnaces are secure and foam strips have sealed gap between furnaces 11 Connect...

Page 12: ...e blower compartment d Install the lock nuts on the 90 conduit connectors e Install 2 kit supplied straps approximately 18 inches from each end of harness Single Stage Heat with Single Stage Gas Heat...

Page 13: ...econdary Harness includes the Auxiliary Door Switch and Auxiliary Limit Switch The harness is also tagged Secondary Furnace near the plug ends of the harness a Connect red wire labeled R Secondary to...

Page 14: ...s 7 Dress wires to ensure they do not contact sharp or moving parts nor interfere with blower operation removal of filters or operation of switches 8 Make all thermostat connections to LH furnace only...

Page 15: ...by side only 2 harness assemblies are required If the furnaces are installed back to back all 3 harness assemblies included in the kit must be used 1 Remove outer doors and blower access doors from bo...

Page 16: ...harness on R H furnace The Secondary Harness includes the Auxiliary Door Switch and Auxiliary Limit Switch The harness is also tagged Secondary Furnace near the plug ends of the harness a Connect red...

Page 17: ...nnect any connection other than supply and return air ducts Furnaces are recommended to be provided with a single shutoff valve However individual shutoff valves may be required by local codes or juri...

Page 18: ...C Y OUTDOOR UNIT NO 2 LEGEND NOTES Y G W R COM NOTE 3 NOTE 6 327893 101 REV A 1 ALS S and ILK 1 are located in the SECONDARY or RH furnace blower compartment 2 Primary connections of transformer not...

Page 19: ...L2 NOTE 2 PR1 MAKE NO THERMOSTAT CONNECTIONS TO SECONDARY OR RH FURNACE 1 2 ORN BLU RED EXTENSION HARNESS IF USED PLA 1 2 ORN BLU ILK 1 ALS S NOTE 1 ORN NOTE 3 24 VAC TRANSFORMER FIELD SUPPLIED NOTE 4...

Page 20: ...ENSION HARNESS IF USED PLA 1 2 ORN BLU ILK 1 ALS S NOTE 1 ORN NOTE 3 24 VAC TRANSFORMER FIELD SUPPLIED NOTE 4 115 VAC C Y OUTDOOR UNIT NO 1 C Y OUTDOOR UNIT NO 2 ACRDJ AIR CONDITIONINGRELAY DISABLE JU...

Page 21: ...beled TEST from LH furnace control TEST TWIN terminal After removing yellow wire component test can be initiated on each furnace individually as stated in Installation Start Up and Operating Instructi...

Page 22: ...ultipoise units can be installed in UPFLOW DOWNFLOW or HORIZONTAL configurations A Upflow Downflow Side By Side Configuration Refer to Fig 20 for appearance and dimensional drawing of twinned furnaces...

Page 23: ...tructions for details on optimum speed selection 10 Factory connected when BVSS Chimney Adapter Accessory Kit is not installed 11 Factory connected when LGPS is not used 12 Ignition lockout will occur...

Page 24: ...INTERLOCK SWITCH SPST N O JB JUNCTION BOX LED LIGHT EMITTING DIODE FOR STATUS CODES AMBER LGPS LOW GAS PRESSURE SWITCH SPST N O LPS LOW HEAT PRESSURE SWITCH SPST N O LS 1 2 LIMIT SWITCH AUTO RESET SPS...

Page 25: ...tighten until furnaces are secure and foam strips have sealed gap between furnaces Fig 20 Dimensional Drawing for Twinned Single Speed Condensing Furnaces Upflow Downflow A93537 17 5 16 24 1 2 27 1 2...

Page 26: ...e from inside top of return air opening and through both furnaces See Fig 25 Fig 21 Back to Back Upflow Downflow or Horizontal A02234 Table 4 Dimensions INPUT HEATING SIZE BTUH NOMINAL COOLING SIZE A...

Page 27: ...eath DO NOT use the back of the furnace for return air duct connections as limit cycling will occur B Upflow Downflow Back to Back Configuration Refer to Fig 21 and Table 4 for appearance and dimensio...

Page 28: ...both furnaces See Fig 25 c Drive 1 factory supplied No 6 X 3 4 in LG screw through each hole and tighten until furnaces are secure and foam strips have sealed gap between furnaces 7 Determine which si...

Page 29: ...bles per the furnace Installation Start up and Operating Instructions 5 Unistrut or similar material may be used provided that the furnaces do not sag in the middle or bend or twist at the support end...

Page 30: ...w applications reference the furnaces from the front as you would see them in the upflow application See Fig 29 The LH furnace is the main furnace and the RH furnace is the secondary furnace b In the...

Page 31: ...20 and 29 Route female four pin connector through previously installed bushings in unused condensate drain holes located on casing in blower compartment area Connect to male four pin connector of RH...

Page 32: ...ZARD Failure to follow this caution could result in intermitted furnace operation and unit damage Supply air temperature will be uneven left to right when only main system is operating Fig 29 Twinning...

Page 33: ...as shown in Fig 23 2 Position ALS S so terminals face front of furnace 3 Secure bracket to blower housing using factory supplied No 6 X 3 4 in LG screw b Install auxiliary door switch ILK 1 1 Drill 7...

Page 34: ...ers connected to the same service panel 115 vac phase leg On single phase residential systems each furnace circuit breaker should be located directly across from each other in service panel or each fu...

Page 35: ...single stage thermostat 327893 101 Single Stage furnaces with two stage thermostat 327892 101 Two Stage furnaces with single stage or 2 stage thermostat 327891 101 Fig 33 Concentric Vent and Combusti...

Page 36: ...out main limit or twinning kit auxiliary limit switch in which case both furnaces respond Before performing component test disconnect TKR yellow wire labeled TEST from LH furnace control center TEST...

Page 37: ...RELAY SPST N O HUM 24VAC HUMIDIFIER CONNECTION 0 5 AMP MAX IDM INDUCED DRAFT MOTOR PSC IDR INDUCED DRAFT MOTOR RELAY SPST N O ILK BLOWER ACCESS PANEL INTERLOCK SWITCH SPST N O J1 BLOWER OFF DELAY JUMP...

Page 38: ...BOX LED LIGHT EMITTING DIODE FOR STATUS CODES AMBER LGPS LOW GAS PRESSURE SWITCH SPST N O LPS LOW HEAT PRESSURE SWITCH SPST N O LS LIMIT SWITCH AUTO RESET SPST N C OL AUTO RESET INTERNAL MOTOR OVERLOA...

Page 39: ...ard Energizes accessory cooling relay s to start L H and R H A C for cooling G G Starts both indoor fans on cooling speed With Y Y2 energized Dehum Dehum Reduces airflow in cooling mode from cooling s...

Page 40: ...on cooling speed With Y Y2 energized Dehum Dehum Reduces airflow in cooling mode from cooling speed to heating speed when Dehum input is removed Do not remove ACRDJ from furnace control boards Dehum...

Reviews: