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A99123b

11

NO PREVIOUS F

A

UL

T

 - Faults

are erased after 48 hrs or

whenever power (1

15v or 24v) is

interrupted.  Run system through

a heating or cooling cycle to

check system.

12

BLO

WER ON AFTER PO

WER

UP (115V OR 24V) - 

Normal

operation.  Blower will run for 90

sec when furnace power is

interrupted during a call for heat,

R-W closed.

13

LIMIT OR FLAME R

OLLOUT

SWITCH LOCK

OUT 

-

Limit switch was open longer

than 3 minutes.  

Auto-reset will

occur after 3 hrs.  Flame rollout

switch requires manual reset.

        See No. 33

14

IGNITION LOCK

OUT 

- System

failed to ignite gas and prove

flame in 4 attempts. Control will

auto-reset in 3 hrs.

        See No. 34

21

GAS HEA

TING LOCK

OUT 

-

T

urn of

f power and wait 5

minutes to retry

.

Check for:

Unplug ignitor harness from control

center and inititate another

component test sequence.  Check

for 1

15v between pins 1 and 2 on

the control center

.  W

as 1

15v present

for the 17-sec period?

Replace control center

.

Check for continuity in the harness

and ignitor

. Replace defective

component.

Reconnect the R thermostat lead

and set thermostat to call for heat.

Connect voltmeter across gas valve

connections.  Does gas valve

receive 24v?

Check connections. If OK, replace

control center

.

Does gas valve open and allow gas

to flow?

Check that all gas valves are turned

on. Replace valve.

Do main burners ignite?

Do main burners stay on?

Allow blower to come on and repeat

test to check for intermittent

operation.

Repeat call for heat and check flame

sensor current during trial for ignition

period.  Is the DC microamps

below 0.5?

Check connections and retry

. If

current is near typical value and

control will not stay on, replace

control center

.

Clean flame sensor with fine

sandpaper and recheck current.

Current is nominally 4.0 to 6.0 microamps.

Is current near typical value?

Replace electrode.

Will main burner ignite and stay on?

Replace control center

.

Fixed.

Stuck closed gas valve relay

on control.

Miswire or short to gas valve

wire.

22

ABNORMAL FLAME PR

O

VING

SIGNAL 

- Flame was sensed

while gas valve was

de-energized. Inducer will run

until fault is cleared.

Check for:

Stuck open gas valve solenoid

or leak.

Defective control center

.

23

PRESSURE SWITCH 

WILL

NO

T OPEN 

- Check for:

Disconnected or obstructed

pressure tubing.

Defective pressure switch.

24

LO

W

-V

O

L

T

A

GE FUSE IS

OPEN 

- Check for:

Short in low-voltage wiring

including thermostat leads

shorting to ductwork or

furnace cabinet. Disconnect

thermostat leads to isolate

short circuit.

31

PRESSURE SWITCH 

WILL

NO

T CLOSE OR REOPEN 

- If

open longer than 5 minutes,

inducer shuts of

f for 15 minutes

before retry

.

Check for:

Proper vent sizing or pitch or

sag.

V

ent restrictions or high winds.

Defective inducer motor

.

Low line voltage (1

15v).

Motor start capacitor

.

Low inlet gas pressure.

Defective pressure switch or

connections. If it opens after

trial for ignition period, blower

will come on for 90 sec

recycle delay

.

Inadequate combustion air

.

33

LIMIT OR FLAME R

OLLOUT

SWITCH IS OPEN 

- If

limit switch is open longer than 3

minutes, code changes to No. 13.

Check for:

Blower motor failure.

Motor start capacitor

.

Open flame rollout switch,

manual reset.

Dirty filter

.

Defective limit switch or

connections.

Loose blower wheel.

34

IGNITION PR

O

VING F

AILURE 

-

If flame is not sensed during the

trial for ignition period, the control

will repeat the ignition sequence

3 more times before going into

lockout, No. 14.

If flame signal is lost after trial for

ignition period, blower will come

on for 90-sec recycle delay

.

Check for the following items first

before proceding to the next step.

Gas valve turned of

f.

Manual shut-of

f valve.

Green wire must be connected

to furnace sheet metal.

T

o

 determine whether the

problem is in the gas valve,

ignitor

, or flame sensor

, the

system can be operated in the

component test mode to check

the ignitor

. First, remove the

R thermostat connection from the

control center and initiate the

component test sequence.  Does

the ignitor glow orange/white hot

by the end of the 17-sec warm-up

period?

Check for:

Inadequate flame carryover on

rough ignition.

Low inlet gas pressure.

NO

YES

YES

YES

YES

YES

YES

YES

YES

YES

NO

NO

NO

NO

NO

NO

NO

Inadequate combustion air

supply (flame rollout switch

only).

NO

11

Summary of Contents for INDUCED COMBUSTION 58YAV

Page 1: ...hen you see this symbol on the furnace and in instructions or manuals be alert to the potential for personal injury Understand these signal words DANGER WARNING and CAUTION These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION ...

Page 2: ...nsult your local dealer as to proper frequency of maintenance and availability of a maintenance contract Never store anything on near or in contact with furnace such as 1 Spray or aerosol cans rags brooms dust mops vacuum cleaners or other cleaning tools 2 Soap powders bleaches waxes or other cleaning com pounds plastic or plastic containers gasoline kerosene cigarette lighter fluid dry cleaning f...

Page 3: ...d not be dropped or bent as balance will be affected 8 If a greasy residue is present on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on shaft before disassembly to ensure proper reassembly b Loosen setscrew holding blower wheel on motor shaft NOTE Mark blower mounting arms motor and blower housing so motor...

Page 4: ...itor See Fig 3 for correct ignitor location 9 Using field provided small wire brush steel spring cable reversible electric drill and vacuum cleaner clean cells as follows a Assemble wire brush and steel spring cable 1 Use 48 in of 1 4 in diameter high grade steel spring cable commonly known as drain clean out or Roto Rootert cable 2 Use 1 4 in diameter wire brush commonly known as 25 caliber rifle...

Page 5: ... must be maintained properly Refer to Fig 5 for field wiring information and to Fig 6 for furnace wiring information NOTE If the polarity is not correct the STATUS LED on the control will flash rapidly and prevent the furnace from heating The control system also requires an earth ground for proper operation of the control and flame sensing electrode The 24 v circuit contains an automotive type 3 a...

Page 6: ...C CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOTE 7 COM HSIR EAC 1 START OL COM HI MED HI MED LO LO BLWM SCHEMATIC DIAGRAM NATURAL GAS PROPANE EAC 2 1 1 HSI 2 PL5 2 PL2 3 PL3 PR2 115VAC PR1 TRAN 24VAC 1 2 IDR TEST TWIN FU1 NOTE 6 CAP L2 PL1 8 FSE 9...

Page 7: ...s and retrieval request is ignored 2 When above items have been completed the following will occur a LED flashes a status code 4 times Record this status code for further troubleshooting b Inducer motor starts and continues to run the entire component test c Hot surface ignitor is energized for 15 sec then de energized d Main blower operates at heating speed for 10 sec then turns off e Main blower...

Page 8: ...lame roll out switch requires manual reset Check for Defective blower motor or capacitor Dirty filter or restricted duct system Loose blower wheel Defective switch or connections Inadequate combustion air supply Flame Roll out Switch or fuse link open Open Flame Roll out Switch or fuse link Manual reset or replace IGNITION PROVING FAILURE Control will try three more times before lockout 14 occurs ...

Page 9: ...idly and test request will be ignored e Component Test will function as described in item 2 above f Check LED status g If LED status indicates proper operation RELEASE BLOWER ACCESS DOOR SWITCH replace blower access door and replace control access door WIRING DIAGRAMS Refer to Fig 5 6 and 7 for the 58YAV furnace wiring diagrams TROUBLESHOOTING Refer to service label See Fig 8 The Troubleshooting G...

Page 10: ...ill start and run for the entire component test The HSI blower motor heat speed and blower motor cool speed will run for 10 15 sec each Determine status code The status code is a 2 digit number with the first digit determined by the number of short flashes and the second digit by the number of long flashes Was there a previous fault code other than No 11 Does control respond to W Y or G 24 vac the...

Page 11: ...ed while gas valve was de energized Inducer will run until fault is cleared Check for Stuck open gas valve solenoid or leak Defective control center 23 PRESSURE SWITCH WILL NOT OPEN Check for Disconnected or obstructed pressure tubing Defective pressure switch 24 LOW VOLTAGE FUSE IS OPEN Check for Short in low voltage wiring including thermostat leads shorting to ductwork or furnace cabinet Discon...

Page 12: ...231 58yav3sm Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 535 771 Printed in U S A Form 58YAV 3SM Pg 12 10 00 Replaces 58YAV 2SM ...

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