Yamato FP 410 Instruction Manual Download

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Muffle Furnace

Model

FP 100/300/310/410

Instruction Manual

- First Edition -

Yamato Scientific Co. LTD.

Thank you for purchasing " Muffle Furnaces, FP
Series" of Yamato Scientific Co., Ltd.

To use this unit properly, read this "Instruction
Manual" thoroughly before using this unit.
Keep this instruction manual around this unit for
referring at anytime.

WARNING!:

Carefully read and thoroughly understand the
important warning items described in this manual
before using this unit.

Summary of Contents for FP 410

Page 1: ...urnaces FP Series of Yamato Scientific Co Ltd l To use this unit properly read this Instruction Manual thoroughly before using this unit Keep this instruction manual around this unit for referring at...

Page 2: ...structions for program menu 24 Create New Program 26 Edit Program 27 Delete Program 34 Function menu 35 Calibration Offset Function 45 Independent overheating prevention device 46 Temperature Rise Fal...

Page 3: ...ger of a problem that may cause a serious accident or even fatality CAUTION If the caution is ignored there is the danger of a problem that may cause injury damage to property or the unit itself Meani...

Page 4: ...aution electrical shock Caution scald Caution no road heating Caution not to drench Caution water only Caution deadly poison Prohibit Prohibit generally Prohibit inflammable Prohibit to disassemble Pr...

Page 5: ...pair work yourself since it is dangerous and not recommended Do not use the power cord if it is bundled or tangled Do not use the power cord if it is bundled or tangled If it is used in this manner it...

Page 6: ...ure to prepare the power switchboard with the specific grand earth or specific receptacle FP310 410 model is the 200V single phase mode Be sure to connect this model to the specific power switchboard...

Page 7: ...rated when the power switch is turned ON or OFF and fire explosion may result Refer to page 62 List of Dangerous Substances 4 Do not modify Modification of this unit is strictly prohibited This could...

Page 8: ...on if this unit falls down or moves by the earthquake and the impact etc To prevent take measures that the unit cannot fall down and not install to busy place Touching the unit may cause a burn during...

Page 9: ...ain Unit Control panel Power cord Power cord FP100 Production plate Mounting area for exhaust device unit Earth leakage breaker Cooling fan Furnace casing Door furnace material Independent overheating...

Page 10: ...re is indicated on the main indicator Error Lamp Blinks when any trouble occurs Door Lamp Lights on while the door is open not provided on this unit Standby Lamp Lights on while the device is in stand...

Page 11: ...it works at the temperature of 1010 if the dial is set to 101 and 1110 if set to 111 In case there is a small difference between the set values of temperature for independent overheating prevention de...

Page 12: ...2000 09 17 12 01 the fun rotates and the fan lamp lights on 2000 09 17 12 01 STANDBY END HEATER FAN FIXED TEMP AUTO START AUTO STOP PROGRAM NOTE The clock on device is not set at the factory shipment...

Page 13: ...ub indicator displays standing by and the standby lamp lights on This state is called the standby state Pressing the power key again turns off the power Setting with jog dial Jog dial is used to selec...

Page 14: ...OP mode choice STANDBY END HEAT FAN FIXED TEMP AUTO START AUTO STOP PROGRAM The operation mode on the sub indicator blinks and the corresponding lamp blinks The indication can be changed in the order...

Page 15: ...o set temperature after the fixed temperature operation is determined The sub indicator indicates Setup Temp The numerical characters that indicate temperature blinks Indicate the desired temperature...

Page 16: ...urnace temperature Setup Temp 1150 2000 09 17 13 25 STANDBY END HEATER FAN FIXED TEMP AUTO START AUTO STOP PROGRAM The current state of temperature control is shown with the indications below at the r...

Page 17: ...PROGRAM Set temperature The screen displays the window to set temperature after the auto start is determined The sub indicator indicates Setup Temp The numerical characters that indicate temperature b...

Page 18: ...indow Wait Time 30min Auto start OP Start time input window Start Time 13 00 Auto start OP For the input of startup wait time the indication varies as shown below depending on the time range to be ind...

Page 19: ...p Temp 1000 start rear 10min STANDBY END HEATER FAN FIXED TEMP AUTO START AUTO STOP PROGRAM Start operation The device starts fixed operation when the remaining time shows 0 The standby lamp lights of...

Page 20: ...START AYTO STOP PROGRAM Set temperature The screen displays the window to set temperature after the auto stop is determined The sub indicator indicates Setup Temp and the numerical characters that in...

Page 21: ...t window OP time 30min Auto stop OP Operation stop hour input window Stop Hour 13 00 Auto stop OP For the input of operation time the indication varies as shown below depending on the time range to be...

Page 22: ...function is determined Blinking auto stop lamp lights on and the sub indicator shows the set temperature and remaining time before operation stop Setup Temp 1000 Stop after 30min STANDBY END HEATER FA...

Page 23: ...icator and then press the dial Program OP OP mode choice FIXED TEMP AUTO START AUTO STOP PROGRAM If no program is set to the device the buzzer sounds and the sub indicator indicates a message In this...

Page 24: ...start time is determined In this situation the blinking program lamp changes to lighting and the standby lamp blinks instead The sub indicator shows the program number and remaining time to startup P...

Page 25: ...n Setup Temp 100 Soak after 30min Waiting state Setup Temp 100 Waiting 30min When a segment in repeating section is executed the segment number and the remaining repeating time are indicated alternate...

Page 26: ...the power is turned on Press the program key ME PROGRAM The program menu is activated and the screen changes to the function selecting window Prepare Program Entry 0 rest 16 STANDBY END HEATER FAN FIX...

Page 27: ...ctions for program menu Turn the jog dial to select the desired program menu Press the dial to determine menu The screen changes to the menu input window Cancel operation Press the program key to canc...

Page 28: ...OGRAM Select program number The screen changes to the program number selecting window The sub indicator indicates Prepare and the number in the screen which shows the program number blinks Turn the jo...

Page 29: ...n window The sub indicator indicates Editing and the number in the screen which shows the program number blinks Turn the jog dial to select the desired program number to be edited The segment number t...

Page 30: ...ure below The Initial Temperature means the in furnace temperature when executing segment No 1 just after the program operation is started and also means the set temperature of segment executed last i...

Page 31: ...ait OFF P01 01 rest 10 Repeat start segment Rep Start S01 P01 01 rest 10 Repeat count Rep count 9999 P01 01 rest 10 Segment addition Append seg P01 01 rest 10 Program end Program End P01 01 rest 10 NO...

Page 32: ...ime is in End or soak time is in Hold Repeat Starting Segment Not indicated when the ramp time is in End or soak time is in Hold Not indicated when it is between the repeat intervals specified with th...

Page 33: ...Item selecting window Ramp time STEP P01 01 rest 10 Edit window Ramp time STEP P01 01 rest 10 Turn the jog dial to indicate the desired set item then press it to determine the value and go back to th...

Page 34: ...emaining number of segment decreases The screen goes back to the item selecting and the ramp time corresponding to the added segment number is indicated Segment addition Append Seg P01 01 rest 10 Edit...

Page 35: ...rogram edition Select the Program End on the items selecting window and then press the jog dial Program End P01 01 rest 10 FIXED TEMP AUTO START AUTO STOP PROGRAM NOTE Pressing the program key on the...

Page 36: ...TO STOP PROGRAM Select program number The screen changes to the program number selecting window Turn the jog dial to select the desired program number to be deleted then press it program number select...

Page 37: ...ration offset temperature 40 5 Total Operating Hours Indicates the total operating hours 41 6 Date Time Sets the date and time 42 7 Communication Lock out Mode Sets the communication lock out mode 44...

Page 38: ...lock mode OFF Buzzer mode Buzzer mode ON P01 01 rest 10 Calibration offset Calibrate 0 Total operating hours Acc Time 49999hr Date Time Date 2000 12 31 Time 23 59 Communication lock out mode Comm Lock...

Page 39: ...TEMP AUTO START AUTO STOP PROGRAM Select Time Clock The cursor disappears and the current mode blinks Turn the jog dial to indicate time or Clock Timer mode time Timer mode Clock Determine mode Press...

Page 40: ...FIXED TEMP AUTO START AUTO STOP PROGRAM Select ON OFF The cursor disappears and the current mode blinks Turn the jog dial to indicate ON or OFF Key lock mode ON Key lock mode OFF Determine mode Press...

Page 41: ...FIXED TEMP AUTO START AUTO STOP PROGRAM Select ON OFF The cursor disappears and the current mode blinks Turn the jog dial to indicate ON or OFF Buzzer mode ON Buzzer mode OFF Determine mode Press the...

Page 42: ...TART AUTO STOP PROGRAM Input offset temperature The cursor disappears and the current offset temperature blinks Turn the jog dial to indicate desired temperature Calibrate 0 Calibrate 5 Determine mode...

Page 43: ...Acc Time Acc time 100hr FIXED TEMP AUTO START AUTO STOP PROGRAM The total operating hour from the factory shipment to the current time is indicated Acc Time 100hr NOTE The total operating hour means t...

Page 44: ...key to stop the operation and reset the clock Turn the jog dial on the item selection window in function menu to indicate the Date and Time Date 1999 09 22 Time 17 30 FIXED TEMP AUTO START AUTO STOP P...

Page 45: ...rs and the current set value blinks Turn the jog dial to change the value Date 2000 09 22 Time 17 30 Date 2001 09 22 Time 17 30 Press the jog dial Date 2001 09 22 Time 17 30 FIXED TEMP AUTO START AUTO...

Page 46: ...FIXED TEMP AUTO START AUTO STOP PROGRAM Select ON OFF The cursor disappears and the current mode blinks Turn the jog dial to indicate ON or OFF Comm Lockout ON Comm Lockout OFF Determine mode Press t...

Page 47: ...erature In Fig 2 DSV is a display temperature of the operation panel under the condition that the temperature in the chamber is constant for a set temperature It is natural to say that this value is e...

Page 48: ...e when the earth leakage breaker is ON When the independent overheating prevention device is activated Er 07 blinks on the main indicator with the ERROR lamp blinks Activation Setting Method Usually s...

Page 49: ...pending on the quantity of sample or an ambient temperature Use the data for temperature rise fall when creating programs Temperature rising characteristics in FP series 0 200 400 600 800 1000 1200 14...

Page 50: ...thunderstorm turn off the power key immediately then turn off the circuit breaker and the main power If this procedure is not followed fire or electrical shock may be caused About the amount of sampl...

Page 51: ...sensor on this unit R thermocouple is very sensitive Do not contact it to samples when loading or unloading them Do not touch the sensor with bare hands which may cause the degradation Sensor corrosio...

Page 52: ...e red test switch by a ballpoint pen etc 4 If there is no problem the earth leakage breaker will be turned off Check the movement of overheating prevention device Perform the fixed temperature operati...

Page 53: ...dering to the environmental protection The feature components of this unit and materials used are listed below Component Name Material Main body Body Steel Melamine Epoxy composite resin coating Stain...

Page 54: ...error Communication Er Ex connection Er 01 Temperature sensor error Sensor Error Calls a service Er 02 TRIAC short circuit SSR Error Calls a service Er 03 Heater disconnection Heat Error Calls a servi...

Page 55: ...nection Contact to our service division Triac short circuit detector Prevents overtemperature due to heater uncontrollability Heater circuit is cut off Warning buzzer ERROR lamp lights on Er 02 is ind...

Page 56: ...ion of the controller Instable indication of temperature Bad condition of the sensor Replace the part Noisy Cooling fan deterioration Replace the part Please contact to the shop of your purchase or ne...

Page 57: ...les office Check following items before contact Model Name of Product Production Number Purchase Date About Trouble in detail as possible Minimum Retention Period of Performance Parts for Repair The m...

Page 58: ...n Triac short circuit Automatic overheating prevention Sensor R thermocouple W sensor Heater Pyromax Nominal capacity of heater 1 1KW 2 4KW 2 4KW 3 25KW Cooling fan Condenser motor 14W Exhaust opening...

Page 59: ...g Diagram FP100 FP300 Symbol Part name Symbol Part name ELB Earth leakage breaker P1 Terminal block FM Fan motor X1 Relay CN Connector Tr Transformer F Fuse OH Independent overheating prevention devic...

Page 60: ...ring Diagram FP310 FP410 Symbol Part name Symbol Part name ELB Earth leakage breaker P1 Terminal block FM Fan motor X1 Relay CN Connector Tr Transformer F Fuse OH Independent overheating prevention de...

Page 61: ...ntific FP100 Part Name Code No Specification Manufacturer SSR 2160000026 YLT SSR 01 Yamato Scientific Power code DN003 T2 3c Yamato Scientific Earth leakage breaker 2060000020 FG32R 20 30MA 20A Fuji D...

Page 62: ...pieces FP32S40120 Yamato Scientific Fiber for the bottom FP31S41431 Yamato Scientific Fiber for the rear FP31S41440 Yamato Scientific FP310 Part Name Code No Specification Manufacturer SSR 2160000026...

Page 63: ...Scientific Fan motor 2150040007 4715PS 20T 30 100 Minebea Heater C FP41S42280 Hachikou Syoji Heater D FP41S42290 Hachikou Syoji Heater E 2 pieces FP41S42300 Hachikou Syoji Door furnace material FP410...

Page 64: ...m perchlorate and other perchlorate Potassium peroxide Sodium peroxide Barium peroxide and other inorganic peroxide Potassium nitrate Sodium nitrate Ammonium nitrate and other nitrate Sodium chlorite...

Page 65: ...t forbids Unexpected accidents or breakdown may result in Note The contents of this document may be changed in future without notice Any books with missing pages or disorderly binding may be replaced...

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