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Air Purifier Sizes 1620, 1625, 2020, 2025, 2420: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

6

the power connector approximately one inch out of the way while

sliding the wiring cover from the cabinet, as illustrated in 

Fig. 9

 -

Step 2. Take care not to disconnect the wires from the back of the

power connector as you rotate it out of the way. After mounting the

cabinet with the appropriate screws, reinstall the power wire cover

in  reverse  order  of  disassembly,  making  sure  that  the  wire

connectors  remain  firmly  attached  to  the  back  of  the  electrical

connect as you do so.

8. Seal seams with tape or caulking after the air purifier cabinet has

been secured.

Special consideration must be given when applying the 2025 air purifier

to a 24½ inch (622 mm) wide furnace.

1. Prepare  transition,  following  recommended  transition  drawing

(

Fig. 10

). Fabricate a 2¼ inch (57 mm) tall (minimum) transition.

2. Place  transition  on  top  of  air  purifier.  Secure  with  sheet  metal

screws. Place furnace on top of transition. Make sure furnace rests

evenly on top of transition and air purifier.

3. Secure furnace to transition using sheet metal screws.
4. Continue with normal installation practices.

A12471

Fig. 9 – Removal of Electrical Tray Cover

Wiring

For the wiring in the furnace and fan coil wiring 

compartments

The incoming power supply wiring and connections for the air purifier

should be routed away from the output duct of the furnace or fan coil

unit,  and  the  incoming  power  connections  for  the  air  purifier  in  the

furnace  or  fan  coil  unit  must  be  properly  rated.  The  maximum  rated

current draw for the furnace 120VAC and fan coil 230VAC air purifiers

is 0.3 Amps.
The installation involves direct connection to the duct and to a furnace

controller  EAC  terminal  output.  The  field  wiring  connection  shall  be

suitable  for  a  maximum  possible  rating  of  90°C  of  the  field  wiring

terminal box/terminals.

1. Ensure  power  has  been  removed  from  the  heating  and  cooling

system. 

2. Turn the air purifier power switch off.

For mounting on furnaces:

3. Route  the  power  conduit  from  the  purifier  to  a  knockout  on  the

furnace that provides access to the EAC terminals on the furnace

control board. Affix the end of the conduit to the furnace using the

included conduit fitting.

4. Attach the quick connect terminals on the wires exiting the power

conduit  assembly  to  the  furnace  EAC-1  and  EAC-2  spade

connections. Attach the ground  ring terminal on the third wire to

furnace chassis ground (

Fig. 11

 and 

Fig. 12

).

The air  purifier should  only  be powered  when airflow is  present. The

furnace  control  EAC  spade  connections,  shown  in 

Fig. 12

,  provide

power only when the furnace blower is operating. Air purifier models

DGAPAXX1625 and DGAPAXX2025 are designed to be powered from

the  electronic  air  cleaner  (EAC)  terminals  on  a  furnace  electronic

control. If EAC terminals are not available, the Accessory Flow Sensor

Kit (

Table 5

) must be purchased for use with the air purifier.

Step 1: Remove three screws

Step 2: Remove wiring cover
 

  from cabinet - make sure

 

  to move electrical

 

  connector out of the way

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before installing  or servicing  system, always turn off main  power to

system. There may be more than one disconnect switch. Lock out and

tag switch with a suitable warning label.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure  to  follow  this  caution  may  result  in  equipment  damage  or

improper operation.
This unit cannot be powered directly from blower motor leads. Voltages

can  exceed  190VAC  (120V  motors).  Do  not  wire  directly  to  blower

motor.  Wiring  to  blower  motor  will  damage  power  supply  and  void

warranty.

Summary of Contents for DGAPAXX 1620

Page 1: ...nstaller service agency or your distributor or branch for information or assistance The qualified installer or agency must use factory authorized kits or accessories when modifying this product Refer to the individual instructions packaged with the kits or accessories when installing Follow all safety codes Wear safety glasses protective clothing and work gloves Have a fire extinguisher available ...

Page 2: ...dels DGAPAXX1620 DGAPAXX2020 and DGAPAXX2420 include the flow sensor as standard equipment as they are designed primarily to be installed with fan coil air handlers A Flow Sensor Jumper Accessory Kit Table 5 is available should there be a need to use air purifier model DGAPAXX1620 DGAPAXX2020 or DGAPAXX2420 with a furnace that has EAC terminals Electrical Power Fusing Air purifier models DGAPAXX16...

Page 3: ...adhesive backed support foot to the side of the purifier that will be on the floor near the rear of the purifier as shown in Fig 8 Installation Manual Installation Components in accessory bag Door x1 Cabinet x1 Enhancement Module x1 Air Purification Cartridge x1 WARNING ELECTRIC SHOCK AND UNIT DAMAGE HAZARD Failure to follow this warning could result in personal injury or death Only a trained expe...

Page 4: ...sition Air Flow Air Flow Air Flow Air Flow NOTE Mounting on this side requires the cabinet to be rotated 180 for correct air flow This places the hinged end the door at the top of the cabinet and the handle latch at the bottom Downflow 14 Furnace with Top Mount Upflow 14 Furnace with Bottom Mount Horizontal 14 Furnace with Side Mount Plenum Box Upflow Furnace with Plenum Box Horizontal 24 Furnace ...

Page 5: ...cing them with pop rivets may have an adverse effect on air sealing or structural integrity of the furnace 6 Use foam tape or silicone sealant between the furnace and the air purifier cabinet 7 Mounting holes are provided in the air purifier flanges for ductwork and furnace attachment To access the mounting holes on the upstream flange of the purifier adjacent to the incoming power wiring the wiri...

Page 6: ...t connection to the duct and to a furnace controller EAC terminal output The field wiring connection shall be suitable for a maximum possible rating of 90 C of the field wiring terminal box terminals 1 Ensure power has been removed from the heating and cooling system 2 Turn the air purifier power switch off For mounting on furnaces 3 Route the power conduit from the purifier to a knockout on the f...

Page 7: ...1 4 57 22 7 8 581 Outside 5 8 16 Flanges Where Shown B 19 1 8 486 NOTE Weld 3 places in 4 corners 120 VAC INPUT POWER BLK WHT GRN CHASSIS GROUND FURNACE AIR PURIFIER ASSEMBLY LINE 1 IN EAC 1 NEUTRAL IN EAC 2 Sample Furnace Circuit Board LHT OFF DLY ON OFF W2 BLW EAC 1 TERMINAL Y1 DHUM G COM 24V WW1 Y Y2 R TEST TWIN HUM 1 2 3 PL T ACRDJ 0 5 AMP024 V AC FUSE 3 AMP SEC 1 SEC 2 PL1 NEUTRAL L2 1 EA C 2...

Page 8: ... the two in line fuses that are provided with the air purifier must be installed in the fan coil wiring compartment START UP AND OPERATION Final Assembly 1 Install the Filter Enhancement Module FEM into the cabinet insuring that FEM is held firmly in place by the retention springs and that the high voltage connector handle is facing outward Fig 15 A11495 Fig 15 Installing FEM 2 Slide the filter in...

Page 9: ... air purifier cartridge This maintenance reminder can be based on either the TrueSense dirty filter algorithm or time The installer should use their discretion to select the most appropriate option based on the initial system static pressure Maximizing Performance Maximum air purification performance is obtained when the furnace blower is set for continuous operation on the thermostat or Control M...

Page 10: ...ean the FEM it must be completely dry before inserting back into the air purifier Additionally care must be taken when handling the FEM due to the sharp points on the ionizer 5 Slide in enhancement module 6 Replace the air purifier door 7 Turn the air purifier switch to the on position 8 Turn heating and cooling system power on TROUBLESHOOTING The air purifier is equipped with a power indicator li...

Page 11: ...lem reoccurs Misaligned or damaged purifier door Insure that door is undamaged and properly installed on purifier cabinet Damaged or disconnected incoming power wiring Call for service ON continuously Air purifier on Normal operation when airflow is present FLASHING 1 flash every 4 seconds Standby Mode Normal operation when airflow is not present for models with flow sensor Ions detected in airflo...

Page 12: ...e filter and not contacting the cabinet or door back If springs are broken or damaged replace the door assembly RAPID FLASHING 5 flashes per second LED Flashes for 10 seconds when AC power is turned on indicating a previously stored error code code will be displayed after 10 seconds Purifier will not operate until cause of error condition is rectified and purifier is reset An error code was regist...

Page 13: ...lacement Filters Replacement Component Kits and Accessories Air Purifier Model DGAPAXX 1625 2025 1620 2020 2420 Filter Enhancement Module FEM KIT140000 KIT141000 KIT142000 KIT143000 KIT144000 Front Door including Power Supply KIT156000 KIT157000 KIT156000 KIT157000 KIT158000 Flow Sensor KIT160000 Included as standard with Models DGAPAXX1620 DGAPAXX2020 and DGAPAXX2420 Flow Sensor Bypass KIT161000 ...

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